IP Library Granted Patent US 11,427,701
Granted Patent B2
US 11,427,701 · App. 17/276,537 · Granted Aug 30, 2022

Chloroprene copolymer latex composition and molded product thereof

Inventors: Tomoaki Murata (Tokyo, JP); Noriko Ogawa (Tokyo, JP); Masanao Kamijo (Tokyo, JP)
Assignee: SHOWA DENKO K.K.
C08L11/02A41D19/0062A61B42/10C08K3/22C08K5/005C08K5/0025C08K5/13C08K5/31C08K5/405A41D2500/50C08K2003/2296
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Quick Facts
Patent No.
US 11,427,701
App. No.
17/276,537
Granted
Aug 30, 2022
Kind
B2
Abstract

There is provided a chloroprene copolymer latex composition capable of obtaining a molded product having excellent mechanical properties and flexibility even when vulcanized and molded under milder conditions than before. A chloroprene copolymer latex composition contains a chloroprene copolymer latex (A), a metal oxide (B), a vulcanization accelerator (C), and an antioxidant (D). The chloroprene copolymer latex (A) is a latex containing particles of a chloroprene copolymer which is a copolymer of chloroprene (A-1), 2,3-dichloro-1,3-butadiene (A-2), and sulfur (A-3). The content of the sulfur (A-3) in the chloroprene copolymer is 0.1 part by mass or more and 1.0 part by mass or less when the total amount of the chloroprene (A-1) and the 2,3-dichloro-1,3-butadiene (A-2) is set to 100 parts by mass.

Claims (28)

1. A chloroprene copolymer latex composition comprising:

a chloroprene copolymer latex (A), a metal oxide (B), a vulcanization accelerator (C), and an antioxidant (D), wherein

the chloroprene copolymer latex (A) is a latex containing particles of a chloroprene copolymer which is a copolymer of chloroprene (A-1), 2,3-dichloro-1,3-butadiene (A-2), and sulfur (A-3),

a content of the sulfur (A-3) in the chloroprene copolymer is 0.1 part by mass or more and 1.0 part by mass or less when a total amount of the chloroprene (A-1) and the 2,3-dichloro-1,3-butadiene (A-2) is set to 100 parts by mass, and

a content of a tetrahydrofuran insoluble content in the chloroprene copolymer is 50% by mass or more and 85% by mass or less.

2. The chloroprene copolymer latex composition according to claim 1 , wherein

a copolymerization ratio of the chloroprene (A-1) is 76% by mass or more and 93% by mass or less and a copolymerization ratio of the 2,3-dichloro-1,3-butadiene (A-2) is 24% by mass or less and 7% by mass or more when the total amount of the chloroprene (A-1) and the 2,3-dichloro-1,3-butadiene (A-2) is set to 100% by mass.

3. The chloroprene copolymer latex composition according to claim 1 , wherein

when an amount of a solid content in the chloroprene copolymer latex (A) is set to 100 parts by mass, an amount of the metal oxide (B) is 1 part by mass or more and 10 parts by mass or less, an amount of the vulcanization accelerator (C) is 0.1 part by mass or more and 5 parts by mass or less, and an amount of the antioxidant (D) is 0.1 part by mass or more and 5 parts by mass or less.

4. A molded product, which is the chloroprene copolymer latex composition according to claim 1 , wherein

a 300% modulus of elasticity is 0.5 MPa or more and 1.6 MPa or less, a tensile strength is 18 MPa or more, and a tensile elongation at break is 800% or more.

5. The molded product according to claim 4 , which is a dipped product.

6. The molded product according to claim 5 , which is a glove.

7. The molded product according to claim 5 , which is a medical disposable glove.

8. The chloroprene copolymer latex composition according to claim 2 , wherein

when an amount of a solid content in the chloroprene copolymer latex (A) is set to 100 parts by mass, an amount of the metal oxide (B) is 1 part by mass or more and 10 parts by mass or less, an amount of the vulcanization accelerator (C) is 0.1 part by mass or more and 5 parts by mass or less, and an amount of the antioxidant (D) is 0.1 part by mass or more and 5 parts by mass or less.

9. A molded product, which is the chloroprene copolymer latex composition according to claim 2 , wherein

a 300% modulus of elasticity is 0.5 MPa or more and 1.6 MPa or less, a tensile strength is 18 MPa or more, and a tensile elongation at break is 800% or more.

10. A molded product, which is the chloroprene copolymer latex composition according to claim 3 , wherein

a 300% modulus of elasticity is 0.5 MPa or more and 1.6 MPa or less, a tensile strength is 18 MPa or more, and a tensile elongation at break is 800% or more.

11. The chloroprene copolymer latex composition according to claim 1 , wherein particles of the chloroprene copolymer are dispersed in water.

12. A method of producing a chloroprene copolymer latex composition comprising:

adding chloroprene (A-1), 2,3-dichloro-1,3-butadiene (A-2) and sulfur (A-3) to obtain chloroprene copolymer latex (A) containing particles of a chloroprene copolymer, and

stirring the chloroprene copolymer latex (A), a metal oxide (B), a vulcanization accelerator (C), and an antioxidant (D) to obtain the chloroprene copolymer latex composition,

wherein a content of a tetrahydrofuran insoluble content in the chloroprene copolymer is 50% by mass or more and 85% by mass or less, and

wherein a content of the sulfur (A-3) in the chloroprene copolymer is 0.1 part by mass or more and 1.0 part by mass or less when a total amount of the chloroprene (A-1) and the 2,3-dichloro-1,3-butadiene (A-2) is set to 100 parts by mass.

13. The method according to claim 12 , wherein particles of the chloroprene copolymer are dispersed in water.

14. The method according to claim 12 , wherein chloroprene (A-1), 2,3-dichloro-1,3-butadiene (A-2) and sulfur (A-3) are added at a same time.

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 14, 2021
From: MURATA, TOMOAKI; OGAWA, NORIKO; KAMIJO, MASANAO
To: SHOWA DENKO K.K.
Reel/Frame 056240/0967 →