Internal clamping and welding device
An internal clamping and welding device for joining tubes by their distal ends, the device comprising movement means in order to be moved inside the tubes, separate clamping means for cooperating with the inner surfaces of the tubes to be welded, and a welding head mounted so as to be able to both rotate about a longitudinal axis of the tubes, and also pivot in order to be tiltable relative to a support of the clamping means.
1. An internal clamping and welding device for joining tubes by their distal ends, the device comprising:
a support including a first clamping means to cooperate with the inner surface of a first tube, and a second clamping means to cooperate with the inner surface of a second tube;
a welding head mounted to rotate about the support, so as to allow welding on at least a portion of the internal circumference of a junction area formed between the first tube and the second tube; and
a pivot such that the welding head is tiltable relative to the longitudinal axis of the device,
wherein the pivot is such that the welding head is rotated in a plane which is tiltable relative to a clamping plane of the first clamping means,
wherein the pivot is obtained by the cooperation between a female ball joint and a male ball joint of the support, the female ball joint being connected to a crown of the welding head,
wherein the female ball joint being in the shape of an open ring and the male ball joint in the shape of a closed ring, and
wherein the female ball joint is configured to rotate annularly about the male ball joint.
2. The device according to claim 1 , wherein the pivot is axially movable between the two clamping means.
3. The device according to claim 1 , wherein the welding torch is an arc welding torch with a continuously fed electrode wire and an electrode oscillated on either side of the tiltable plane.
4. The device according to claim 1 , wherein the welding head includes a plurality of separate welding cassettes, each cassette being able to execute its proper welding program.
5. The device according to claim 4 , wherein it includes a single motor for driving all the cassettes of the welding head.
6. The device according to claim 1 , wherein the crown includes teeth on only a portion of its inner circumference to cooperate with a toothed pinion carried by the female ball joint.
7. The device according to claim 1 , wherein the pivot is obtained by a hexapod.
8. The device according to claim 1 , further comprising a crutch and upper abutments for identifying the tilt of a plane defined by the distal end of the first tube.
9. The device according to claim 8 , wherein a crown of the welding head includes indexing fingers for indexing the tilt of the welding head relative to a tilt plane of the distal end of the first tube, the indexing fingers can cooperate in particular by abutment on the tilt identification means.
10. The device according to claim 8 , wherein the indexing means include indexing fingers carried by the crown, these indexing fingers being able to be contacted with a crutch and upper abutments of the tilt identification means.
11. The device according to claim 9 , wherein the indexing means include cylinders for blocking in position.
12. The device according to claim 1 , further comprising clamping means for adjusting the coaxiality of the device in the first tube.
13. The device according to claim 1 , wherein each clamping means includes respectively a plurality of pistons, each piston being able to exert a radial pressure greater than 15 tons.
14. The device according to claim 1 , wherein the first and second clamping means are axially spaced along the longitudinal axis of the tubes such that they are less than 300 mm of axial distance.
15. A method for welding by means of a device according to claim 1 , the method comprising:
longitudinally inserting the device into a first tube;
deploying a low crutch of a front frame of the device in order to limit the longitudinal insertion into the first tube when the crutch contacts a distal end of this first tube;
placing the first clamping means to axially fix the position of the device in the first tube, the first clamping means extending in a plane P 1 ;
creating a plane reference frame of the distal end of the first tube using the crutch and two upper telescopic abutments of the frame, the upper telescopic abutments being deployed until they contact the distal end;
indexing the plane of the crown carrying the welding torch on the plane reference frame by translating the crown along slide bars and contacting indexing fingers carried by the crown with the crutch and the two upper abutments;
blocking the crown in the longitudinal and tilted position relative to the plane P; and
placing a second tube facing the first tube.
16. The welding method according to claim 15 , wherein the translation of the crown is obtained by lateral bearings on the female ball joint causing the male ball joint to slide on the slide bars.
17. The welding method according to claim 16 , wherein after blocking the crown in a longitudinal and tilted position relative to the plane P 1 , and before the supply of the second tube, the crutch and the two upper telescopic abutments are retracted into the first tube.