IP Library › Granted Patent US 11,525,972
Granted Patent B2
US 11,525,972 · App. 17/282,626 · Granted Dec 13, 2022

Reticulated tube, optical fiber protective unit, method for protecting optical fiber, and method for manufacturing reticulated tube

Inventors: Go Taki (Chiba, JP); Masayuki Ishioka (Chiba, JP); Mizuki Isaji (Chiba, JP); Tomoaki Kaji (Chiba, JP); Soichiro Kaneko (Chiba, JP); Koji Tomikawa (Chiba, JP); Akira Namazue (Chiba, JP); Ken Osato (Chiba, JP)
Assignee: Fujikura Ltd.
G02B6/443G02B6/4486
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Quick Facts
Patent No.
US 11,525,972
App. No.
17/282,626
Granted
Dec 13, 2022
Kind
B2
Abstract

A reticulated tube includes: a plurality of openings that are reticulately formed; peripheral parts that form the openings; and a branch part that is formed in a boundary of three or more openings. The branch part includes three or more peripheral parts extending from the branch part. The reticulated tube is configured to accommodate a plurality of optical fibers inserted through the reticulated tube. The peripheral parts are restricted by the branch part and are bendable.

Claims (97)

1. An optical fiber protective unit comprising:

a reticulated tube comprising:

a plurality of openings that are reticulately formed;

peripheral parts that form the openings; and

a branch part that is formed in a boundary of three or more openings, the branch part including three or more peripheral parts extending from the branch part; and

a tubular member that is inserted through the reticulated tube and that is configured to accommodate a plurality of optical fibers inserted through the tubular member, wherein

the reticulated tube is configured to accommodate the plurality of optical fibers inserted through the reticulated tube,

the peripheral parts are restricted by the branch part and are bendable,

the restricted peripheral parts suppress a decrease in an inner diameter of the reticulated tube in an extended state, and

the reticulated tube is disposed on an outer periphery of the tubular member while the reticulated tube is folded in a longitudinal direction with the peripheral parts bent.

2. The optical fiber protective unit according to claim 1 , wherein

a bent section of the peripheral parts is configured to deform plastically, and

the peripheral parts are configured to hold a bent shape.

3. The optical fiber protective unit according to claim 1 , wherein

the reticulated tube comprises:

a plurality of first wires disposed in a spiral shape in a predetermined direction; and

a plurality of second wires disposed in a direction different from that of the first wires, the first wires or the second wires constitutes the peripheral parts, and

a bonding part at an intersection point of the first wire and the second wire constitutes the branch part.

4. The optical fiber protective unit according to claim 3 , wherein

the intersection point of the first wire and the second wire is fusion-bonded.

5. The optical fiber protective unit according to claim 1 , wherein

in a cross section of the reticulated tube that intersects the branch part, two or more branch parts are present.

6. The optical fiber protective unit according to claim 5 , wherein

in a cross section of the reticulated tube that intersects the branch part, three or more branch parts are present.

7. The optical fiber protective unit according to claim 1 , wherein

a value of S 1 /(S 1 +S 2 ) is less than or equal to 0.555, where

S 1 is an area occupied by the openings with the reticulated tube being developed, and

S 2 is an area occupied by the peripheral parts.

8. The optical fiber protective unit according to claim 1 , wherein

L 1 /L 0 is less than or equal to 0.13,

where

L 0 is a length of the reticulated tube before contraction in the longitudinal direction, and

L 1 is a length of the reticulated tube after contraction in the longitudinal direction.

9. The optical fiber protective unit according to claim 1 , wherein

the reticulated tube in a folded state is extendable in the longitudinal direction by pulling out an end part of the reticulated tube from the tubular member.

10. The optical fiber protective unit according to claim 9 , wherein

an opening of at least one end part of the tubular member is widened.

11. The optical fiber protective unit according to claim 10 , wherein

an outer diameter of the end part having a widened opening is greater than an inner diameter of the reticulated tube in the folded state.

12. The optical fiber protective unit according to claim 1 , wherein

the reticulated tube has a length shorter than a length of the tubular member in the longitudinal direction while the reticulated tube is folded in the longitudinal direction, and

both ends of the tubular member extend from respective end parts on both sides of the folded reticulated tube.

13. The optical fiber protective unit according to claim 1 , wherein

an end part of the reticulated tube is temporarily fixed to the tubular member.

14. The optical fiber protective unit according to claim 1 , wherein

the reticulated tube in an extended state is longer than the tubular member.

15. A method for protecting an optical fiber, the method comprising:

preparing an optical fiber protective unit comprising:

a reticulated tube including

a plurality of openings that are reticulately formed,

peripheral parts that form the openings, and

a branch part that is formed in a boundary of three or more openings, wherein

the branch part including three or more peripheral parts extending from the branch part, and

the peripheral parts are restricted by the branch part and are bendable; and

a tubular member inserted through the reticulated tube that is folded in a longitudinal direction by bending the peripheral parts;

inserting a plurality of optical fibers through the reticulated tube from an end part of the reticulated tube by inserting the plurality of optical fibers into the tubular member while the reticulated tube is folded; and

extending the folded-state reticulated tube in the longitudinal direction by pulling out the end part of the reticulated tube from the tubular member, and inserting the plurality of optical fibers through the reticulated tube in an extended state.

16. The method for protecting an optical fiber according to claim 15 , wherein

the reticulated tube includes a plurality of first wires disposed in a spiral shape in a predetermined direction, and a plurality of second wires disposed in a direction different from that of the first wires, and intersection points of the first wire and the second wire are bonded, and

when a pitch of the intersection points in a longitudinal direction of the reticulated tube is P (mm), an inner diameter of the reticulated tube is D (mm), and a diameter of a unit constituted by the plurality of optical fibers is Y (mm),

the following equations are satisfied:

0.6≤ D/Y≤ 1.2; and

6.0(mm)≤ P x D/Y≤ 20.0(mm).

17. A method for manufacturing an optical fiber protective unit comprising a reticulated tube and a tubular member, the method comprising:

forming the reticulated tube including

a plurality of openings that are reticulately formed,

peripheral parts that form the openings, and

a branch part that is formed in a boundary of three or more openings, wherein

the branch part includes three or more peripheral parts extending from the branch part,

the reticulated tube is configured to accommodate a plurality of optical fibers inserted through the reticulated tube, and

the peripheral parts are restricted by the branch part and are bendable;

folding the reticulated tube in a longitudinal direction by bending the peripheral parts;

disposing the folded reticulated tube on an outer periphery of the tubular member that is configured to accommodate insertion of the plurality of optical fibers.

18. The method for manufacturing a reticulated tube according to claim 17 , comprising:

supplying a plurality of first wires to a heating section while twisting the plurality of first wires in a predetermined direction;

supplying a plurality of second wires to the heating section while twisting the plurality of second wires in a reverse direction to the first wires; and

fusing an intersection point of the first wire and the second wire in the heating section, wherein

the first wires or the second wires constitute the peripheral parts, and

the intersection point of the first wire and the second wire constitutes the branch part.

19. The method for manufacturing the optical fiber protective unit according to claim 17 , further comprising:

winding, in a spiral arrangement in a predetermined direction, first wires around an outer surface of a guiding section that is partially disposed through a hollow shape of a heating section;

winding, in a spiral arrangement in a reverse direction to the predetermined direction, second wires around the outer surface of the guiding section; and

fusing intersection points of the first wires and the second wires in the heating section by passing the first wires and the second wires through a gap formed between an inner surface of the heating section and an outer surface of the guiding section, wherein

the first wires or the second wires constitute the peripheral parts, and

bonding parts formed by fusing the intersection points of the first wires and the second wires constitute the branch part.

20. The method for manufacturing the optical fiber protective unit according to claim 17 , further comprising:

disposing the reticulated tube outside an outer surface of a tube contracting section;

moving the reticulated tube along the outer surface of the tube contracting section;

contracting the reticulated tube on the outer surface of the tube contracting section; and

folding the reticulated tube in the longitudinal direction.

21. The method for manufacturing the optical fiber protective unit according to claim 20 , further comprising:

disposing the tubular member on a downstream side of the tube contracting section;

moving the folded reticulated tube from the tube contracting section to the tubular member; and

cutting the reticulated tube.

22. The method for manufacturing the optical fiber protective unit according to claim 20 , further comprising:

cutting the tube contracting section together with the reticulated tube in a state where the reticulated tube is folded in the longitudinal direction on the outer surface of the tube contracting section, wherein

the cut tube contracting section constitutes the tubular member.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 16, 2021
From: TAKI, GO; ISHIOKA, MASAYUKI; ISAJI, MIZUKI; KAJI, TOMOAKI; KANEKO, SOICHIRO; TOMIKAWA, KOJI; NAMAZUE, AKIRA; OSATO, KEN
To: FUJIKURA LTD.
Reel/Frame 055952/0798 →
Priority Claims (1)
JP JP2018-189278 · Oct 4, 2018 · national
Continuity (1)
Related Publication 20210341695A1 · Nov 4, 2021