IP Library Granted Patent US 11,441,289
Granted Patent B2
US 11,441,289 · App. 17/282,890 · Granted Sep 13, 2022

Hybrid foundation for offshore wind turbines

Inventors: Xiangwu Zeng (Solon, OH); Xuefei Wang (Cleveland Heights, OH); Xu Yang (Tianjin, CN); Xinyao Li (Cleveland, OH)
Assignee: CASE WESTERN RESERVE UNIVERSITY
E02D27/425E02D27/525F03D13/22F03D13/25
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Quick Facts
Patent No.
US 11,441,289
App. No.
17/282,890
Granted
Sep 13, 2022
Kind
B2
Abstract

A hybrid offshore wind turbine includes a monopile, friction wheel, and suction bucket.

Claims (27)

1. A hybrid foundation for an offshore wind turbine comprising:

an elongated monopile extending from a first end to a distal second along an axis, the first end configured to be inserted into a sea floor,

a friction wheel having an outer annular surface and an inner annular surface that defines an opening through which the elongated monopile extends, the friction wheel extending transverse to the axis and being configured to increase lateral load bearing capacity of the elongated monopile upon insertion into the sea floor, and

an annular suction bucket that extends from the friction wheel towards the first end of the elongated monopile, the suction bucket configured to be driven into the sea floor by pressure differentiation within the bucket during installation of the hybrid foundation.

2. The hybrid foundation of claim 1 , wherein an upper surface of the friction wheel is configured to extend above the sea floor upon installation of the hybrid foundation.

3. The hybrid foundation of claim 2 , wherein the upper surface of the friction wheel extends from the outer annular surface to the inner annular surface.

4. The hybrid foundation of claim 1 , wherein the outer annular surface is defined by an outer annular member and the inner annular surface is defined by an inner annular member.

5. The hybrid foundation of claim 4 , wherein the outer annular member and the inner annular member define an annular cavity in the friction wheel that is configured to receive and/or be filled with stone, rock, and/or gravel during installation of the hybrid foundation, the stone, rock, and/or gravel configured to provide vertical load to the hybrid foundation.

6. The hybrid foundation of claim 4 , wherein the friction wheel includes at least one radially extending stiffener plate that prevents the friction wheel from buckling during and/or after installation of the hybrid foundation.

7. The hybrid foundation of claim 1 , wherein a lower surface of the friction wheel is configured to extend substantially parallel to the sea floor.

8. The hybrid foundation of claim 1 , wherein the friction wheel is coupled to the suction bucket.

9. The hybrid foundation of claim 1 , wherein the suction bucket includes an annular wall that defines a cavity through which the first end of the elongated monopile extends, the annular wall extending along the axis.

10. The hybrid foundation of claim 9 , wherein the friction wheel and the suction bucket have the same diameter.

11. The hybrid foundation of claim 10 , wherein the friction wheel is integral with the suction bucket.

12. The hybrid foundation of claim 9 , wherein the suction bucket is divided into several compartments to increase a stiffness of the suction bucket and maintain balance by controlling a vacuum in different compartments during installation.

13. The hybrid foundation of claim 1 , wherein the friction wheel and the suction bucket are coupled to elongated monopile such that resisting moment created by the friction wheel and the suction bucket after installation of the hybrid foundation transfers to the elongated monopile and tower.

14. An offshore wind turbine comprising:

a hybrid foundation the hybrid foundation including:

an elongated monopile extending from a first end to a distal second along an axis, the first end configured to be inserted into a sea floor,

a friction wheel having an outer annular surface and an inner annular surface that defines an opening through which the elongated monopile extends, the friction wheel extending transverse to the axis and being configured to increase lateral load bearing capacity of the elongated monopile upon insertion into the sea floor, and

an annular suction bucket that extends from the friction wheel towards the first end of the elongated monopile, the suction bucket configured to be driven into the sea floor by pressure differentiation within the bucket during installation of the hybrid foundation.

15. The offshore wind turbine of claim 14 , wherein an upper surface of the friction wheel is configured to extend above the sea floor upon installation of the hybrid foundation.

16. The offshore wind turbine of claim 15 , wherein the upper surface of the friction wheel extends from the outer annular surface to the inner annular surface.

17. The offshore wind turbine of claim 14 , wherein the outer annular surface is defined by an outer annular member and the inner annular surface is defined by an inner annular member.

18. The offshore wind turbine of claim 17 , wherein the outer annular member and the inner annular member define an annular cavity in the friction wheel that is configured to receive and/or be filled with stone, rock, and/or gravel during installation of the hybrid foundation, the stone, rock, and/or gravel configured to provide vertical load to the hybrid foundation.

19. The offshore wind turbine of claim 17 , wherein the friction wheel includes at least one radially extending stiffener plate that prevents the friction wheel from buckling during and/or after installation of the hybrid foundation.

20. The offshore wind turbine of claim 14 , wherein a lower surface of the friction wheel is configured to extend substantially parallel to the sea floor.

Assignments (2)
CONFIRMATORY LICENSE Recorded Apr 23, 2025
From: CASE WESTERN RESERVE UNIVERSITY
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 070924/0069 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 27, 2022
From: ZENG, XIANGWU; WANG, XUEFEI; YANG, XU; LI, XINYAO
To: CASE WESTERN RESERVE UNIVERSITY
Reel/Frame 060638/0282 →
Continuity (2)
Provisional Application 62741872 · Oct 5, 2018
Related Publication 20220002962A1 · Jan 6, 2022