Clinching fastener press-fitting method and fastening jig for use in the press-fitting method
The press-fitting method for press-fitting a plurality of clinching fasteners into a workpiece. The method includes: a drilling step S 1 of drilling press-fit holes at press-fitting positions of the workpiece to press-fit first clinching fasteners that are press-fitted from a punch side of a turret punch press by NC control using the turret punch press; a workpiece mounting step S 2 of mounting the workpiece so that the workpiece is superposed on a fastening jig that guides the first clinching fasteners; a fastener insertion step S 3 of inserting a predetermined number of the first clinching fasteners taken out from a screw feeder into the press-fit holes of the workpiece; a fastener press-fitting step S 4 of press-fitting the first clinching fasteners into the press-fit holes of the workpiece by NC control using the turret punch press; and a workpiece removal step S 5 of removing the workpiece from the fastening jig.
1. A clinching fastener press-fitting method for press-fitting a plurality of clinching fasteners into a workpiece that is a metal plate, comprising:
a drilling step of drilling press-fit holes at press-fitting positions of the workpiece to press-fit first clinching fasteners that are press-fitted from a punch side of a turret punch press by NC control using the turret punch press;
a workpiece mounting step of mounting the workpiece so that the workpiece is superposed on a fastening jig that guides the first clinching fasteners;
a fastener insertion step of inserting a predetermined number of the first clinching fasteners taken out from a screw feeder into the press-fit holes of the workpiece mounted on the fastening jig;
a fastener press-fitting step of press-fitting the first clinching fasteners into the press-fit holes of the workpiece mounted on the fastening jig by NC control using the turret punch press; and
a workpiece removal step of removing the workpiece from the fastening jig.
2. The clinching fastener press-fitting method according to claim 1 , wherein the fastening jig is a plate-shaped thick plate of a predetermined thickness, which has drilled therein a guide hole for guiding an outer peripheral portion of each of the first clinching fasteners.
3. The clinching fastener press-fitting method according to claim 1 , wherein the fastening jig consists of:
a substantially cylindrical chip die of a predetermined axial length, which has drilled therein one or a plurality of guide holes for guiding an outer peripheral portion of each of the first clinching fasteners; and
a metal substrate in which the chip die can be mounted at the press-fitting position for each of the first clinching fasteners.
4. The clinching fastener press-fitting method according to claim 3 ,
wherein the chip die includes a cylindrical column portion and a cylindrical fitting portion having a diameter smaller than the diameter of the column portion, which are formed integrally in a stepped shape with their axes aligned,
wherein the guide hole is axially drilled through the column portion and the fitting portion, and two or more screw holes having a female screw formed on their inner peripheral surface are axially formed through the column portion outside the diameter of the fitting portion, and
wherein the substrate has formed therethrough, a fitting hole into which the fitting portion can be fitted, and mounting holes provided at positions corresponding to the screw holes.
5. The clinching fastener press-fitting method according to claim 3 ,
wherein the chip die includes a cylindrical column portion, a ring groove having a diameter smaller than the diameter of the column portion, a fitting portion adjacent to the ring groove and having the same diameter as the diameter of the column portion, and a substrate holding portion adjacent to the fitting portion and having a diameter larger than the diameter of the column portion, which are formed integrally,
wherein the substrate has formed therethrough a fitting hole into which the fitting portion can be fitted, and
wherein the chip die is fixed to the substrate by fitting the fitting portion into the fitting hole and attaching a snap ring into the ring groove.
6. The clinching fastener press-fitting method according to claim 1 , wherein, in the fastener press-fitting step, a punch having a breakage prevention portion for preventing breakage of the turret punch press is mounted on an upper turret of the turret punch press.
7. The clinching fastener press-fitting method according to claim 6 , wherein the breakage prevention portion is a small diameter portion as a part of the punch whose diameter is reduced.
8. A clinching fastener press-fitting method for press-fitting a plurality of clinching fasteners into a workpiece that is a metal plate,
the clinching fasteners consisting of:
first clinching fasteners that are press-fitted from a punch side of a turret punch press; and
second clinching fasteners that are press-fitted from a die side of the turret punch press,
the method comprising:
a drilling step of drilling press-fit holes at press-fitting positions of the workpiece to press-fit the first and second clinching fasteners by NC control using the turret punch press;
a fastener mounting step of mounting a predetermined number of the second clinching fasteners taken out from a screw feeder on mounting portions of a fastening jig that guides the first and second clinching fasteners;
a workpiece mounting step of mounting the workpiece so that the workpiece is superposed on the fastening jig;
a fastener insertion step of inserting a predetermined number of the first clinching fasteners taken out from the screw feeder into the press-fit holes of the workpiece mounted on the fastening jig;
a fastener press-fitting step of press-fitting the first and second clinching fasteners into the press-fit holes of the workpiece mounted on the fastening jig by NC control using the turret punch press; and
a workpiece removal step of removing the workpiece from the fastening jig.
9. The clinching fastener press-fitting method according to claim 8 , wherein the fastening jig is a plate-shaped thick plate of a predetermined thickness, which has drilled therein a guide hole for guiding an outer peripheral portion of each of the first clinching fasteners and is provided with a concave portion and/or convex portion that is the mounting portion on which each of the second clinching fasteners is mounted.
10. The clinching fastener press-fitting method according to claim 8 , wherein the fastening jig consists of:
a substantially cylindrical chip die of a predetermined axial length, which has drilled therein one or a plurality of guide holes for guiding an outer peripheral portion of each of the first clinching fasteners;
a substantially cylindrical chip die of a predetermined axial length, which is provided with one or a plurality of the mounting portions on which each of the second clinching fasteners is mounted; and
a metal substrate in which the respective chip dies can be mounted at e press-fitting positions for the first and second clinching fasteners.
11. The clinching fastener press-fitting method according to claim 10 , wherein the mounting portion is a concave portion and/or a convex portion provided at an upper end of the column portion.
12. A clinching fastener press-fitting method for press-fitting a plurality of clinching fasteners into a workpiece that is a metal plate, comprising:
a drilling step of drilling press-fit holes at press-fitting positions of the workpiece to press-fit second clinching fasteners that are press-fitted from a die side of a turret punch press by NC control using the turret punch press;
a fastener mounting step of mounting a predetermined number of the second clinching fasteners taken out from a screw feeder on mounting portions of a fastening jig that guides the second clinching fasteners;
a workpiece mounting step of mounting the workpiece so that the workpiece is superposed on the fastening jig;
a fastener press-fitting step of press-fitting the second clinching fasteners into the press-fit holes of the workpiece mounted on the fastening jig by NC control using the turret punch press; and
a workpiece removal step of removing the workpiece from the fastening jig.
13. The clinching fastener press-fitting method according to claim 12 , wherein the fastening jig is a plate-shaped thick plate of a predetermined thickness, which is provided with a concave portion and/or convex portion that is the mounting portion on which each of the second clinching fasteners is mounted.
14. The clinching fastener press-fitting method according to claim 12 , wherein the fastening jig consists of:
a substantially cylindrical chip die of a predetermined axial length, which is provided with one or a plurality of the mounting portions on which each of the second clinching fasteners is mounted; and
a metal substrate in which the respective chip dies can be mounted at the press-fitting positions for the second clinching fasteners.