IP Library Granted Patent US 11,400,435
Granted Patent B2
US 11,400,435 · App. 17/289,891 · Granted Aug 2, 2022

Hydrofinishing catalyst and method for producing base oil using same

Inventors: Dokyoung Kim (Daejeon, KR); Seonju Lim (Daejeon, KR); Dowoan Kim (Daejeon, KR); Seungwoo Lee (Daejeon, KR); Yoonkyung Lee (Daejeon, KR)
Assignees: SK Innovation Co., Ltd.; SK Lubricants Co., Ltd.
B01J23/44B01J21/12B01J23/42B01J35/1061B01J35/1066C10G69/02C10M101/02C10M177/00C10G2300/4006C10G2300/4012C10G2300/4018C10G2400/10C10M2203/1006C10N2070/00
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Quick Facts
Patent No.
US 11,400,435
App. No.
17/289,891
Granted
Aug 2, 2022
Kind
B2
Abstract

A hydrofinishing catalyst according to the present invention includes an amorphous silica-alumina support; and a hydrogenated active metal supported on the support, and has an Al composition having a total mass (wt %) of Al and Si as a denominator and a mass (wt %) of Al as a numerator with respect to a reference line, which is a straight line passing through the center of a cross-section of the support, locations evenly spaced apart along the reference line are sequentially numbered, where composition uniformity, which is defined as UN by the Al composition at the i-th location and an average Al composition at the cross-section of the support passing through the center of the support, is 3.0 or less.

Claims (69)

1. A hydrofinishing catalyst comprising:

an amorphous silica-alumina support; and

a hydrogenated active metal supported on the support,

wherein composition uniformity defined as the following Expression 1 satisfies Expression 2,

UN

=

i

=

1

i

=

M

C

Al

(

i

)

-

C

Al

(

ave

)

M

×

C

Al

(

ave

)

×

1

0

0

(

Expression

1

)

in Expression 1, UN is composition uniformity, C Al is an Al composition having a total mass (wt %) of Al and Si as a denominator and a mass (wt %) of Al as a numerator, C Al (ave) is an average Al composition on a cross section of a support passing through the center of the support, C Al (i) is an Al composition at an i-th position of positions spaced apart from each other by a predetermined interval along a reference line and sequentially numbered, the reference line being a straight line passing through the center of the cross section of the support, and M is a total number of positions at which the Al composition is measured at the reference line, and is a natural number of 20 to 500,

UN≤ 3.0, and  (Expression 2)

The catalyst satisfies the following Expression 4

(Expression 4)

Amount of Bronsted acid sites measured by adsorption of pyridine at 200° C.≥30 μmol/g.

2. The hydrofinishing catalyst of claim 1 , wherein the catalyst satisfies the following Expression 3,

5.00≤ Pv (100−500)/ Pv (10−500)*100  (Expression 3)

in Expression 3, Pv(10−500) is a total volume (cm 3 /g) of pores within a size range of 10 to 500 nm per unit mass of the catalyst, and Pv(100−500) is a total volume (cm 3 /g) of pores within a size range of 100 to 500 nm per unit mass of the catalyst.

3. The hydrofinishing catalyst of claim 1 , wherein the catalyst has a strength of a Bronsted acid site satisfying the following Expression 5, Expression 6, or Expressions 5 and 6,

(Expression 5)

Amount of Bronsted acid sites measured by adsorption of pyridine at 300° C.≥25 μmol/g,

(Expression 6)

Amount of Bronsted acid sites measured by adsorption of pyridine at 400° C.≥10 μmol/g.

4. The hydrofinishing catalyst of claim 1 , wherein the active metal is one or two or more metals belonging to Groups VI to VIII.

5. The hydrofinishing catalyst of claim 4 , wherein the active metal contains Pd, Pt, or Pd and Pt.

6. The hydrofinishing catalyst of claim 4 , wherein the catalyst contains a first active metal and a second active metal, and a weight ratio of the first active metal to the second active metal is 1.0:0.1 to 1.0.

7. The hydrofinishing catalyst of claim 1 , wherein the catalyst contains 0.1 to 5 wt % of the active metal.

8. A method for producing base oil, comprising:

a step of dewaxing raw oil for producing base oil in the presence of an isomerization catalyst to obtain a catalytic dewaxed oil fraction; and

a step of hydrofinishing the catalytic dewaxed oil fraction using the hydrofinishing catalyst of claim 1 to produce base oil.

Assignments (3)
MERGER Recorded Jan 23, 2026
From: SK ENMOVE CO., LTD.
To: SK ON CO., LTD.
Reel/Frame 074525/0828 →
CHANGE OF NAME Recorded Jan 23, 2023
From: SK LUBRICANTS CO., LTD.
To: SK ENMOVE CO., LTD.
Reel/Frame 062454/0680 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 29, 2021
From: KIM, DOKYOUNG; LIM, SEONJU; KIM, DOWOAN; LEE, SEUNGWOO; LEE, YOONKYUNG
To: SK INNOVATION CO., LTD.; SK LUBRICANTS CO., LTD.
Reel/Frame 056083/0246 →
Priority Claims (1)
KR 10-2018-0133597 · Nov 2, 2018 · national
Continuity (1)
Related Publication 20220023839A1 · Jan 27, 2022