IP Library Granted Patent US 11,525,871
Granted Patent B2
US 11,525,871 · App. 17/290,813 · Granted Dec 13, 2022

Magnetic sensor and magnetic sensor manufacturing method

Inventors: Daizo Endo (Ichihara, JP); Tatsunori Shino (Ichihara, JP); Haruhisa Ohashi (Ichihara, JP)
Assignee: SHOWA DENKO K. K.
G01R33/063
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Quick Facts
Patent No.
US 11,525,871
App. No.
17/290,813
Granted
Dec 13, 2022
Kind
B2
Abstract

A magnetic sensor 1 includes: a nonmagnetic substrate 10 ; a sensitive element 31 laminated on the substrate 10 , the sensitive element 31 being made of a soft magnetic material, the sensitive element 31 having a longitudinal direction and a transverse direction and having uniaxial magnetic anisotropy in a direction intersecting the longitudinal direction, the sensitive element 31 being configured to sense a magnetic field by a magnetic impedance effect; and a pair of thin-film magnets 20 a, 20 b laminated on the substrate 10 and disposed to face each other in the longitudinal direction across the sensitive element 31 , the pair of thin-film magnets 20 a, 20 b being configured to apply a magnetic field in the longitudinal direction of the sensitive element 31.

Claims (14)

1. A magnetic sensor comprising:

a nonmagnetic substrate;

a sensitive element laminated on the nonmagnetic substrate, the sensitive element being made of a soft magnetic material, the sensitive element having a longitudinal direction and a transverse direction and having uniaxial magnetic anisotropy in a direction intersecting the longitudinal direction, the sensitive element being configured to sense a magnetic field by a magnetic impedance effect;

a pair of thin-film magnets laminated on the nonmagnetic substrate and disposed to face each other in the longitudinal direction across the sensitive element, the pair of thin-film magnets being configured to apply a magnetic field in the longitudinal direction of the sensitive element; and

a control layer configured to control a magnetic anisotropy of the thin-film magnets such that the magnetic anisotropy develops in an in-plane direction.

2. The magnetic sensor according to claim 1 , further comprising a pair of yokes laminated on the nonmagnetic substrate, each of the pair of yokes being disposed between the sensitive element and a corresponding one of the pair of thin-film magnets, the pair of yokes being configured to induce magnetic flux generated by the pair of thin-film magnets such that the magnetic flux passes through the sensitive element in the longitudinal direction.

3. The magnetic sensor according to claim 2 , wherein each of the pair of yokes is in contact with a magnetic pole of the corresponding one of the pair of thin-film magnets, the magnetic pole facing the sensitive element in the longitudinal direction thereof.

4. The magnetic sensor according to claim 3 , wherein each of the pair of yokes is disposed continuously over an area from a position between the sensitive element and the corresponding one of the pair of thin-film magnets to a top side of the corresponding one of the pair of thin-film magnets.

5. The magnetic sensor according to claim 1 , wherein the sensitive element is composed of a plurality of soft magnetic layers antiferromagnetically coupled to each other across a demagnetizing field suppressing layer composed of Ru or an Ru alloy.

6. The magnetic sensor according to claim 1 , wherein the control layer is arranged between the nonmagnetic substrate and the thin-film magnets.

7. A method for manufacturing a magnetic sensor, the method comprising:

forming, on a nonmagnetic substrate, a pair of thin-film magnets whose magnetic anisotropy is controlled in an in-plane direction thereof, the pair of thin-film magnets being disposed such that different magnetic poles face each other with a space in between;

forming a sensitive part including a sensitive element on the nonmagnetic substrate, the sensitive element having uniaxial magnetic anisotropy in a direction intersecting a direction in which magnetic flux generated by the pair of thin-film magnets passes, the sensitive element being configured to sense a magnetic field by a magnetic impedance effect; and

forming, between the nonmagnetic substrate and the thin-film magnets, a control layer configured to control the magnetic anisotropy of the thin-film magnets such that the magnetic anisotropy develops in the in-plane direction.

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 3, 2021
From: ENDO, DAIZO; SHINO, TATSUNORI; OHASHI, HARUHISA
To: SHOWA DENKO K.K.
Reel/Frame 056112/0407 →