IP Library › Granted Patent US 11,960,051
Granted Patent B2
US 11,960,051 · App. 17/292,124 · Granted Apr 16, 2024

Meta-lens structure and method of fabricating the same

Inventors: Shiyang Zhu (Singapore, SG); Chih-Kuo Tseng (Singapore, SG); Ting Hu (Singapore, SG); Zhengji Xu (Singapore, SG); Yuan Dong (Singapore, SG); Alex Yuandong Gu (Singapore, SG)
Assignee: Agency for Science, Technology and Research
G02B1/002G02B1/02
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Quick Facts
Patent No.
US 11,960,051
App. No.
17/292,124
Granted
Apr 16, 2024
Kind
B2
Abstract

Various embodiments may provide a method of fabricating a meta-lens structure. The method may include forming a first dielectric layer in contact with a silicon wafer. The method may also include forming a second dielectric layer in contact with the first dielectric layer. A refractive index of the second dielectric layer may be different from a refractive index of the first dielectric layer. The method may further include, in patterning the second dielectric layer. The method may additionally include removing at least a portion of the silicon wafer to expose the first dielectric layer.

Claims (31)

1. A method of fabricating a meta-lens structure, the method comprising:

forming a first dielectric layer in contact with a silicon wafer;

forming a second dielectric layer in contact with the first dielectric layer, a refractive index of the second dielectric layer different from a refractive index of the first dielectric layer;

patterning the second dielectric layer; and

removing at least a portion of the silicon wafer to expose the first dielectric layer,

wherein the silicon wafer is entirely removed;

wherein the method further comprises forming a layer of silicon oxide in contact with the second dielectric layer after the second dielectric layer is patterned and before the silicon wafer is entirely removed; and

wherein the method also comprises bonding a wafer to the silicon oxide layer after the silicon oxide layer is formed, and before the silicon wafer is entirely removed.

2. The method according to claim 1 , wherein the refractive index of the second dielectric layer is greater than the refractive index of the first dielectric layer.

3. The method according to claim 1 , wherein the first dielectric layer includes one or more first sub-layers of a first material and one or more second sublayers of a second material.

4. The method according to claim 3 , wherein a first sub-layer of the one or more first sub-layers has a first surface in contact with a second sub-layer of the one or more second sub-layers, and a second surface opposite the first in contact with another second sub-layer of the one or more second sub-layers.

5. The method according to claim 3 , wherein the first material is silicon oxide, and the second material is silicon nitride.

6. The method according to claim 1 , wherein the first dielectric layer comprises any one material selected from a group consisting of silicon oxide, silicon nitride, and aluminum nitride.

7. The method according to claim 1 , wherein the second dielectric layer comprises any one material selected from a group consisting of titanium oxide, amorphous silicon, silicon nitride, and aluminum nitride.

8. The method according to claim 1 , wherein patterning the second dielectric layer comprises forming or providing a mask over the second dielectric layer, and removing the exposed portions of the second dielectric layer via etching.

9. The method according to claim 1 , further comprising:

forming a patterned layer on a surface of the silicon wafer opposite another surface of the silicon wafer the first dielectric layer is in contact with; and

removing the portion of the silicon wafer exposed through the patterned layer while a further portion of the silicon wafer covered by the patterned layer remains in contact with the first dielectric layer.

10. The method according to claim 9 , wherein removing the portion of the silicon wafer exposes a portion of the first dielectric layer.

11. The method according to claim 9 , wherein the portion of the silicon wafer is removed via etching.

12. The method according to claim 1 , wherein the layer of silicon oxide is also in contact with exposed portions of the first dielectric layer.

13. The method according to claim 1 , wherein the wafer is configured to allow visible light to pass through.

14. The method according to claim 1 , wherein the wafer comprises glass, silica, or quartz.

15. The method according to claim 1 , wherein bonding the wafer to the silicon oxide layer comprises anodic bonding or fusion bonding.

16. The method according to claim 1 , further comprising:

removing a portion of the first dielectric layer to planarize a surface of the first dielectric layer via chemical mechanical polishing to form a meta-lens layer.

17. The method according to claim 16 , further comprising:

forming one or more further meta-lens layers over the meta-lens layer.

18. The method according to claim 16 ,

wherein the meta-lens layer is in contact with a first surface of the wafer; and

wherein the method also comprises forming a further meta-lens layer in contact with a second surface of the wafer opposite the first surface.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 23, 2024
From: HU, TING; GU, ALEX YUANDONG
To: AGENCY FOR SCIENCE, TECHNOLOGY AND RESEARCH
Reel/Frame 066212/0124 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 30, 2023
From: ZHU, SHIYANG; TSENG, CHIH-KUO; XU, ZHENGJI; DONG, YUAN
To: AGENCY FOR SCIENCE, TECHNOLOGY AND RESEARCH
Reel/Frame 065985/0971 →
Priority Claims (1)
SG 10201810181P · Nov 15, 2018 · national
Continuity (1)
Related Publication 20210396910A1 · Dec 23, 2021