Projection device for displaying construction plans
A projection device for displaying construction plans comprises a projector head having projection optics, a laser module, a first minor galvanometer redirecting incident light from the laser module toward a second minor galvanometer that redirects further the incident light toward the projection optics. A memory device stores one or more construction plans. A controller operatively connected to the laser module, the two minor galvanometers, and the memory device chooses a construction plan to be displayed from the memory device, selectively activates the laser module, and selectively causes the first and second mirror galvanometers to follow a path defined by the chosen construction plan concurrently with the selective activation of the laser module so that the incident light redirected toward the projection optics selectively forms a projection of the construction plan on a construction site.
1. A projection device for displaying construction plans, the projection device comprising:
a projector head comprising:
a set of projection optics,
a laser module, and
two mirror galvanometers, including a first mirror galvanometer configured to redirect incident light from the laser module toward a second mirror galvanometer, the second mirror galvanometer being configured to redirect the incident light from the first mirror galvanometer toward the set of projection optics;
a laser safety module operatively connected to the laser module;
a memory device adapted for storing one or more construction plans; and
a controller operatively connected to the laser module, the two mirror galvanometers, the laser safety module, and the memory device, the controller being adapted for:
choosing a construction plan to be displayed from the memory device,
selectively activating the laser module, and
selectively causing the first and second mirror galvanometers to follow a path defined by the chosen construction plan concurrently with the selective activation of the laser module so that the incident light redirected toward the projection optics selectively forms a projection of the construction plan on a construction site;
wherein the laser safety module is configured to:
calculate a safe level of retinal exposure to laser light,
estimate a brightness of the projection of the construction plan by considering one or more of a number of lines on the projection of the construction plan, a length of the lines, a combined length of the lines, intersections between the lines, and a number of jumps in the projection of the construction plan, and
dynamically control an operation of the laser module by attenuating its intensity until the brightness of the projection of the construction plan is less than the safe level of retinal exposure.
2. The projection device of claim 1 , further comprising:
a first camera operatively connected to the controller and adapted to track a changing position of a moving reference point;
wherein the controller is further configured to adapt the projection of the chosen construction plan in view of the changing position of the moving reference point.
3. The projection device of claim 1 , further comprising:
a LiDAR sensor configured to scan the construction site to generate a 3D cloud of points representing the construction site;
wherein the controller is further configured to calculate at least one of a flatness and an elevation of one or more surfaces of the construction site based on the 3D cloud of points provided by the LiDAR sensor.
4. The projection device of claim 1 , wherein the controller is further configured to adapt the projection of the chosen construction plan in view of a change of a pitch or a yaw or both the pitch and the yaw of the projector head.
5. The projection device of claim 1 , further comprising:
a pitch encoder adapted to measure a pitch of the projector head;
a yaw encoder adapted to measure a yaw of the projector head; and
wherein the controller is further configured to adapt the projection of the chosen construction plan in view of a change of the pitch, the yaw or both the pitch and the yaw of the projector head.
6. The projection device of claim 1 , wherein the laser safety module is adapted to receive a fault indication from a component of the projection device and cause an interruption of the laser module in response to the fault indication.
7. The projection device of claim 6 , wherein the fault indication relates to a fault of one or both of the mirror galvanometers.
8. The projection device of claim 6 , wherein the fault indication relates to a software fault or a communication fault reported by the controller.
9. The projection device of claim 1 , further comprising a proximity sensor operatively connected to the laser safety module, the laser safety module being configured to:
receive, from the proximity sensor, a signal indicating a presence of a person in close proximity to the projection device, and
cause an interruption of the laser module when the laser safety module interprets the signal indicating the presence of the person in close proximity to the projection device as a safety hazard for that person.
10. The projection device of claim 1 , further comprising:
a rangefinder operatively connected to the controller and adapted to measure distances between the projection device and reference points positioned on the construction site;
wherein the controller is further configured to:
receive the measured distances between the projection device and the reference points, and
calculating a position and an orientation of the projection device within the construction site based on the measured distances between the projection device and the reference points.
11. The projection device of claim 10 , wherein the controller is further configured to adapt the projection of the chosen construction plan to a projection zone determined in view of the position and of the orientation of the projection device within the construction site.
12. The projection device of claim 1 , wherein the laser safety module controls the brightness of each line on the projection of the construction plan to dynamically maintain a brightness density of the projection in any given section of the projected construction plan below the safe level of retinal exposure.
13. A method of operation of the projection device as defined in claim 1 , the method comprising:
loading a construction plan in the projection device;
positioning the projection device on a construction site; and
initiating the projection of the construction plan on the construction site.
14. A projection device for displaying construction plans, the projection device comprising:
a projector head comprising:
a set of projection optics,
a laser module, and
a galvanometric system adapted to direct incident light from the laser module toward the set of projection optics;
a memory device adapted for storing one or more construction plans;
a controller operatively connected to the laser module, the galvanometric system, and the memory device, the controller being adapted for:
choosing a construction plan to be displayed from the memory device,
selectively activating the laser module, and
selectively causing the galvanometric system to follow a path defined by the chosen construction plan concurrently with the selective activation of the laser module so that the incident light redirected toward the projection optics selectively forms a projection of the construction plan on a construction site; and
a laser safety module operatively connected to the laser module, the laser safety module being adapted for:
calculating a safe level of retinal exposure to laser light,
estimating a brightness of the projection of the construction plan by considering one or more of a number of lines on the projection of the construction plan, a length of the lines, a combined length of the lines, intersections between the lines, and a number of jumps in the projection of the construction plan, and
dynamically controlling an operation of the laser module by attenuating its intensity until the brightness of the projection of the construction plan is less than the safe level of retinal exposure.
15. The projection device of claim 14 , wherein the laser safety module is adapted to receive a fault indication from a component of the projection device and cause an interruption of the laser module in response to the fault indication.
16. The projection device of claim 14 , further comprising a proximity sensor operatively connected to the laser safety module, the laser safety module being configured to:
receive, from the proximity sensor, a signal indicating a presence of a person in close proximity to the projection device, and
cause an interruption of the laser module when the laser safety module interprets the signal indicating the presence of the person in close proximity to the projection device as a safety hazard for that person.
17. A projection device for displaying construction plans, the projection device comprising:
a projector head comprising:
a set of projection optics,
a laser module, and
two mirror galvanometers, including a first mirror galvanometer configured to redirect incident light from the laser module toward a second mirror galvanometer, the second mirror galvanometer being configured to redirect the incident light from the first mirror galvanometer toward the set of projection optics;
a laser safety module operatively connected to the laser module;
a memory device adapted for storing one or more construction plans;
a first camera operatively connected to the controller and adapted to track a changing position of a moving reference point;
a second camera operatively connected to the controller; and
a controller operatively connected to the laser module, the two mirror galvanometers, the laser safety module, and the memory device, the controller being adapted for:
choosing a construction plan to be displayed from the memory device,
selectively activating the laser module, and
selectively causing the first and second mirror galvanometers to follow a path defined by the chosen construction plan concurrently with the selective activation of the laser module so that the incident light redirected toward the projection optics selectively forms a projection of the construction plan on a construction site;
wherein the laser safety module is configured to:
calculate a safe level of retinal exposure to laser light,
estimate a brightness of the projection of the construction plan by considering one or more of a number of lines on the projection of the construction plan, a length of the lines, a combined length of the lines, intersections between the lines, an environmental luminosity at the construction site, and a number of jumps in the projection of the construction plan, and
dynamically control an operation of the laser module by attenuating its intensity until the brightness of the projection of the construction plan is less than the safe level of retinal exposure;
the controller being further configured to:
adapt the projection of the chosen construction plan in view of the changing position of the moving reference point,
detect a luminance of the construction site based on images provided by the second camera, and
adjust a power level of the laser module according to the luminance of the construction site.