Methods, systems, and devices to enhance fracturing fluid delivery to subsurface formations during high-pressure fracturing operations
Methods, systems, and devices to enhance fracturing fluid delivery to subsurface formations to enhance hydrocarbon production from the subsurface formations may include providing a manifold coupling having a manifold coupling passage with a manifold coupling axis. The manifold coupling may include a first inlet passage positioned to provide fluid flow between a first fracturing fluid output and the manifold coupling passage, and a second inlet passage positioned opposite the first inlet passage to provide fluid flow between a second fracturing fluid output and the manifold coupling passage. The first inlet passage may have a first inlet passage cross-section at least partially defining a first inlet axis extending transverse relative to the manifold coupling axis. The second inlet passage may have a second inlet passage cross-section at least partially defining a second inlet axis extending transverse relative to the manifold coupling axis and not being co-linear with the first inlet axis.
1. A manifold assembly to enhance fracturing fluid delivery to a subsurface formation to enhance hydrocarbon production from the subsurface formation, the manifold assembly comprising:
a manifold section comprising a manifold passage having a manifold cross-section and a manifold axis extending longitudinally along a length of the manifold section, the manifold axis being substantially centrally located within the manifold cross-section; and
a manifold coupling connected to the manifold section, the manifold coupling comprising:
a manifold coupling passage having a coupling passage cross-section defining one or more of a coupling passage shape or a coupling passage size substantially in common with one or more of a manifold passage shape or a manifold passage size of the manifold cross-section;
a manifold coupling axis parallel to the manifold axis;
a first inlet passage positioned to provide fluid flow between a first fracturing fluid output of a first hydraulic fracturing pump and the manifold passage, the first inlet passage having a first inlet passage cross-section at least partially defining a first inlet axis extending transverse relative to the manifold axis; and
a second inlet passage positioned opposite the first inlet passage to provide fluid flow between a second fracturing fluid output of a second hydraulic fracturing pump and the manifold passage, the second inlet passage having a second inlet passage cross-section at least partially defining a second inlet axis extending transverse relative to the manifold axis and not being co-linear with the first inlet axis.
2. The manifold assembly of claim 1 , wherein the first inlet axis and the second inlet axis lie in a plane perpendicular to the manifold axis.
3. The manifold assembly of claim 1 , wherein the first inlet axis and the second inlet axis are parallel and offset relative to one another.
4. The manifold assembly of claim 1 , wherein:
the coupling passage cross-section defines an outer manifold coupling perimeter having opposite manifold coupling portions;
the first inlet passage cross-section defines an outer inlet perimeter having opposite inlet portions;
the first inlet passage intersects the manifold coupling passage such that one of the opposite inlet portions of the first inlet passage substantially coincides with a first manifold coupling portion of the opposite manifold coupling portions;
the second inlet passage cross-section defines an outer inlet perimeter having opposite inlet portions; and
the second inlet passage intersects the manifold coupling passage such that one of the opposite inlet portions of the second inlet passage substantially coincides with a second manifold coupling portion of the opposite manifold coupling portions.
5. The manifold assembly of claim 1 , wherein the first inlet axis and the second inlet axis lie in a common plane but are not parallel relative to one another.
6. The manifold assembly of claim 1 , wherein the first inlet axis and the second inlet axis are skew relative to one another.
7. The manifold assembly of claim 1 , wherein the first inlet axis and the second inlet axis are oriented relative to one another such that fracturing fluid flowing into the manifold passage from the first inlet passage and the second inlet passage promotes swirling of the fracturing fluid downstream of the manifold coupling.
8. The manifold assembly of claim 1 , wherein a manifold coupling cross-section of the manifold coupling perpendicular to the manifold axis at least partially defines two pairs of opposing sides, and the first inlet axis and the second inlet axis are oblique with respect to one or more of the two pairs of opposing sides.
9. The manifold assembly of claim 1 , further comprising:
a first inlet manifold connected to the manifold coupling and positioned to provide a first fluid flow between the first fracturing fluid output of the first hydraulic fracturing pump and the first inlet passage; and
a second inlet manifold connected to the manifold coupling and positioned to provide a second fluid flow between the second fracturing fluid output of the second hydraulic fracturing pump and the second inlet passage.
10. The manifold assembly of claim 9 , further comprising a first coupling flange connecting the first inlet manifold to the manifold coupling.
11. The manifold assembly of claim 10 , wherein the manifold coupling comprises a first coupling recess in which the first coupling flange is at least partially received.
12. The manifold assembly of claim 11 , wherein one or more of the first coupling flange or the first coupling recess has a substantially circular cross-section perpendicular to the first inlet axis.
13. The manifold assembly of claim 11 , further comprising a first coupling seal positioned to provide a fluid-tight seal between the first coupling flange and the first coupling recess.
14. The manifold assembly of claim 10 , further comprising a second coupling flange connecting the second inlet manifold to the manifold coupling.
15. The manifold assembly of claim 14 , wherein the manifold coupling comprises a second coupling recess in which the second coupling flange is at least partially received.
16. The manifold assembly of claim 15 , wherein one or more of the second coupling flange or the second coupling recess has a substantially circular cross-section perpendicular to the second inlet axis.
17. The manifold assembly of claim 15 , further comprising a second coupling seal positioned to provide a fluid-tight seal between the second coupling flange and the second coupling recess.
18. The manifold assembly of claim 1 , wherein the manifold passage has a substantially circular cross-section perpendicular to the manifold axis.
19. The manifold assembly of claim 1 , wherein one or more of:
the first inlet passage cross-section is substantially circular perpendicular to the first inlet axis; or
the second inlet passage cross-section is substantially circular perpendicular to the second inlet axis.
20. The manifold assembly of claim 1 , wherein the manifold coupling comprises three pairs of opposing sides substantially forming a rectangular prism, the three pairs of opposing sides comprising:
a first pair of opposing sides through which the manifold coupling passage passes; and
a second pair of opposing sides substantially perpendicular relative to the first pair of opposing sides, the first inlet passage extending from a first one of the second pair of opposing sides to the manifold coupling passage and the second inlet passage extending from a second one of the second pair of opposing sides to the manifold coupling passage.
21. A manifold coupling to enhance fracturing fluid delivery to a subsurface formation to enhance hydrocarbon production from the subsurface formation, the manifold coupling comprising:
a manifold coupling passage having a coupling passage cross-section defining one or more of a coupling passage shape or a coupling passage size, the manifold coupling passage having a manifold coupling axis;
a first inlet passage positioned to provide fluid flow between a first fracturing fluid output of a first hydraulic fracturing pump and the manifold coupling passage, the first inlet passage having a first inlet passage cross-section at least partially defining a first inlet axis extending transverse relative to the manifold coupling axis; and
a second inlet passage positioned opposite the first inlet passage to provide fluid flow between a second fracturing fluid output of a second hydraulic fracturing pump and the manifold coupling passage, the second inlet passage having a second inlet passage cross-section at least partially defining a second inlet axis extending transverse relative to the manifold coupling axis and not being co-linear with the first inlet axis.
22. The manifold coupling of claim 21 , wherein the first inlet axis and the second inlet axis lie in a plane perpendicular to the manifold coupling axis.
23. The manifold coupling of claim 21 , wherein the first inlet axis and the second inlet axis are parallel and offset relative to one another.
24. The manifold coupling of claim 21 , wherein:
the coupling passage cross-section defines an outer manifold coupling perimeter having opposite manifold coupling portions;
the first inlet passage cross-section defines an outer inlet perimeter having opposite inlet portions;
the first inlet passage intersects the manifold coupling passage such that one of the opposite inlet portions of the first inlet passage substantially coincides with a first manifold coupling portion of the opposite manifold coupling portions;
the second inlet passage cross-section defines an outer inlet perimeter having opposite inlet portions; and
the second inlet passage intersects the manifold coupling passage such that one of the opposite inlet portions of the second inlet passage substantially coincides with a second manifold coupling portion of the opposite manifold coupling portions.
25. The manifold coupling of claim 21 , wherein the first inlet axis and the second inlet axis lie in a common plane but are not parallel relative to one another.
26. The manifold coupling of claim 21 , wherein the first inlet axis and the second inlet axis are skew relative to one another.
27. The manifold coupling of claim 21 , wherein the first inlet axis and the second inlet axis are oriented relative to one another such that fracturing fluid flowing into the manifold coupling passage from the first inlet passage and the second inlet passage promotes swirling of the fracturing fluid downstream of the manifold coupling.
28. The manifold coupling of claim 21 , wherein a manifold coupling cross-section of the manifold coupling at least partially defines two pairs of opposing sides, and the first inlet axis and the second inlet axis are oblique with respect to one or more of the two pairs of opposing sides.
29. The manifold coupling of claim 21 , wherein the manifold coupling comprises:
a first coupling recess configured to at least partially receive a first coupling flange; and
a second coupling recess configured to at least partially receive a second coupling flange.
30. The manifold coupling of claim 21 , wherein the manifold coupling comprises three pairs of opposing sides substantially forming a rectangular prism, the three pairs of opposing sides comprising:
a first pair of opposing sides through which the manifold coupling passage passes; and
a second pair of opposing sides substantially perpendicular relative to the first pair of opposing sides, the first inlet passage extending from a first one of the second pair of opposing sides to the manifold coupling passage and the second inlet passage extending from a second one of the second pair of opposing sides to the manifold coupling passage.