HVAC functionality restoration systems and methods
The present disclosure includes techniques that enable a conditioned air system to automatically restore functionality and/or to operate at reduced functionality when a fault is detected, for example, to facilitate reducing likelihood that continuing operation with the fault present will decrease lifespan of the conditioned air system. To facilitate improving operation of the conditioned air system when a fault is present, the control system of the conditioned air system may utilize substitute sensor data and/or adjust its control algorithm. In this manner, the control system may facilitate improving operational reliability and/or availability of the conditioned air system, for example, by adaptively adjusting its operation to enable the conditioned air system to continue operating even when a fault is present, while reducing likelihood that the continued operation will reduce lifespan of the conditioned air system.
1. A controller for a heating, ventilation, and air conditioning (HVAC) system, wherein the controller is programmed to:
receive an indication that a suction temperature sensor is faulty, wherein the suction temperature sensor is configured to provide suction temperature sensor information; and
in response to receiving the indication that the suction temperature sensor is faulty:
determine to utilize variable speed drive information instead of the suction temperature sensor information based on an operation to be performed by the HVAC system; and
operate conditioned air equipment of the HVAC system using the variable speed drive information instead of the suction temperature sensor information.
2. The controller of claim 1 , wherein, in response to receiving the indication that the suction temperature sensor is faulty, the controller is configured to output a fault indication associated with the suction temperature sensor.
3. The controller of claim 1 , wherein the controller is configured to utilize pressure sensor information, alternative temperature sensor information, or both instead of the suction temperature sensor information to control an expansion valve of the conditioned air equipment.
4. The controller of claim 3 , wherein the alternative temperature sensor information comprises discharge temperature sensor information.
5. The controller of claim 4 , wherein the controller is configured to calculate discharge superheat information using the pressure sensor information and the alternative temperature sensor information.
6. The controller of claim 5 , wherein the controller is configured to control the expansion valve such that the calculated discharge superheat information is above a threshold value.
7. The controller of claim 1 , wherein the conditioned air equipment comprises an outdoor unit, wherein the outdoor unit comprises:
an outdoor fan coupled to the controller;
a motor coupled to the controller and to a compressor; and
a variable speed drive coupled to the controller and to the compressor, wherein:
the variable speed drive is configured to provide the variable speed drive information; and
in response to receiving the indication that the suction temperature sensor is faulty, the controller is configured to utilize the variable speed drive information, alternative temperature sensor information, or both instead of the suction temperature sensor information when the controller is implemented to protect a scroll set of the compressor to limit floodback.
8. The controller of claim 7 , wherein the variable speed drive information comprises a frequency or a voltage output by the variable speed drive to the motor.
9. The controller of claim 7 , wherein the alternative temperature sensor information comprises discharge temperature sensor information, dome temperature sensor information, or both.
10. A controller for a heating, ventilation, and air conditioning (HVAC) unit, wherein the controller is programmed to:
receive an indication that a discharge temperature sensor is faulty, wherein the discharge temperature sensor is configured to provide discharge temperature sensor information; and
in response to receiving the indication that the discharge temperature sensor is faulty:
determine to utilize pressure sensor information, alternative temperature sensor information, or a combination thereof instead of the discharge temperature sensor information based on an operation to be performed by the HVAC unit; and
operate conditioned air equipment of the HVAC unit using the pressure sensor information, the alternative temperature sensor information, or the combination thereof, instead of the discharge temperature sensor information when the controller is implemented to protect a scroll set of a compressor of the conditioned air equipment.
11. The controller of claim 10 , wherein the controller is configured to determine that the discharge temperature sensor is faulty based on the discharge temperature sensor information being outside a range of values.
12. The controller of claim 10 , wherein the controller is configured to output a fault indication associated with the discharge temperature sensor in response to receiving the indication that the discharge temperature sensor is faulty.
13. The controller of claim 10 , wherein the HVAC unit comprises an outdoor unit, and the conditioned air equipment comprises the compressor coupled to the controller, and wherein the controller is configured to utilize the pressure sensor information instead of the discharge temperature sensor information to cause the compressor to operate within an operating envelope.
14. The controller of claim 10 , wherein the alternative temperature sensor information comprises indoor temperature sensor information.
15. The controller of claim 14 , wherein the indoor temperature sensor information comprises information received via an indoor coil sensor.
16. A controller of a heating, ventilation, and air conditioning (HVAC) system, wherein the controller is programmed to:
receive an indication that an ambient temperature sensor is faulty, wherein the ambient temperature sensor is configured to provide ambient temperature sensor information; and
in response to receiving the indication that the ambient temperature sensor is faulty:
determine to utilize a time-based algorithm, a fan speed control scheme, or a combination thereof instead of the ambient temperature sensor information based on an operation to be performed by the HVAC system; and
operate conditioned air equipment of the HVAC system using the time-based algorithm, the fan speed control scheme, or the combination thereof, instead of the ambient temperature sensor information.
17. The controller of claim 16 , wherein the controller is programmed to:
determine that the ambient temperature sensor is faulty based on the ambient temperature sensor information being outside a range of values; and
output a fault indication associated with the ambient temperature sensor in response to receiving the indication that the ambient temperature sensor is faulty.
18. The controller of claim 16 , wherein the controller is programmed to:
determine to utilize alternative temperature sensor information instead of the ambient temperature sensor information based on the operation to be performed by the HVAC system; and
receive the alternative temperature sensor information from a communication network, and wherein the alternative temperature sensor information corresponds to a geographical location where the HVAC system is disposed.
19. The controller of claim 16 , wherein the HVAC system comprises an outdoor unit, and the conditioned air equipment comprises a fan coupled to the controller, and wherein, in response to receiving the indication that the ambient temperature sensor is faulty, the controller is programmed to operate the fan using the fan speed control scheme to cause the fan to operate at a full speed instead of operating based on the ambient temperature sensor information.
20. The controller of claim 16 , wherein, in response to receiving the indication that the ambient temperature sensor is faulty, the controller is programmed to utilize a periodic defrost algorithm instead of the ambient temperature sensor information, wherein the periodic defrost algorithm is configured to cause the controller to repeatedly:
operate the HVAC system normally for a first duration of time; and
execute a defrost cycle for a second duration of time.