IP Library Granted Patent US 12,359,327
Granted Patent B2
US 12,359,327 · App. 17/309,012 · Granted Jul 15, 2025

Electrochemical cells for hydrogen gas production and electricity generation, and related systems and methods

Inventors: Dong Ding (Idaho Falls, ID); Hanping Ding (Idaho Falls, ID); Wei Wu (Idaho Falls, ID); Chao Jiang (Ammon, ID)
Assignee: Battelle Energy Alliance, LLC
C25B11/053C25B1/042C25B9/23C25B11/091C25B13/00C25B15/023
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Quick Facts
Patent No.
US 12,359,327
App. No.
17/309,012
Granted
Jul 15, 2025
Kind
B2
Abstract

An electrochemical cell comprises a first electrode, a second electrode, and a proton-conducting membrane between the first electrode and the second electrode. The first electrode comprises a layered perovskite having the general formula: DAB 2 O 5+δ , wherein D consists of two or more lanthanide elements; A consists of one or more of Sr and Ba; B consists of one or more of Co, Fe, Ni, Cu, Zn, Mn, Cr, and Nd; and δ is an oxygen deficit. The second electrode comprises a cermet material including at least one metal and at least one perovskite. Related structures, apparatuses, systems, and methods are also described.

Claims (51)

1. An electrochemical cell for hydrogen gas production, comprising:

an anode configured to produce oxygen gas from steam;

a cathode configured to produce hydrogen gas from the steam; and

a proton-conducting membrane between the anode and the cathode,

wherein the anode comprises a layered perovskite having a general formula:

DAB 2 O 5+δ ,

wherein:

D consists of two or more lanthanide (Ln) elements;

A consists of one or more of Sr and Ba;

B consists of one or more of Co, Fe, Ni, Cu, Zn, Mn, Cr, and Nd; and

δ is an oxygen deficit, and

wherein the cathode comprises a cermet material including at least one metal and at least one perovskite.

2. The electrochemical cell of claim 1 , wherein the anode comprises (Pr 1-x Ln x )(Ba y ,Sr 1-y )(Co z ,Tn 1-z ) 2 O 5+δ , wherein Ln is selected from La, Nd, Ce, Pm, Sm, Er, Gd, Dy, Ho, and Yb; Tn is selected from Fe, Ni, Cu, Zn, Mn, Cr, and Nd; 0<x<1; 0≤y≤1; and 0≤z≤1.

3. The electrochemical cell of claim 1 , wherein the anode comprises Pr 0.5 La 0.5 BaCo 2 O 5+δ .

4. The electrochemical cell of claim 1 , wherein the layered perovskite of the anode comprises:

a first BaO layer;

a first CoO 2 layer on the first BaO layer;

a first DO z layer on the first CoO 2 layer, wherein z<1;

a second CoO 2 layer on the first DO z layer; and

a second BaO layer on the second CoO 2 layer.

5. The electrochemical cell of claim 1 , wherein the cathode comprises a nickel/perovskite cermet.

6. The electrochemical cell of claim 1 , wherein the cathode comprises a Ni-BCZYYb.

7. The electrochemical cell of claim 1 , wherein the proton-conducting membrane comprises one or more of a BCZYYb, a BSNYYb, a doped BaCeO 3 , a doped BaZrO 3 , Ba 2 (YSn)O 5.5 , and Ba 3 (CaNb 2 )O 9 .

8. The electrochemical cell of claim 1 , wherein the proton-conducting membrane comprises a BCZYYb.

9. A system for H 2 gas production, comprising:

a source of steam; and

an electrochemical apparatus in fluid communication with the source of steam, and comprising:

a housing structure configured and positioned to receive a steam stream from the source of steam; and

an electrochemical cell within an internal chamber of the housing structure, and comprising:

an anode configured to produce oxygen gas from the steam, the anode comprising a layered perovskite having a general formula:

DAB 2 O 5+δ ,

wherein:

D consists of two or more lanthanide (Ln) elements;

A consists of one or more of Sr and Ba;

B consists of one or more of Co, Fe, Ni, Cu, Zn, Mn, Cr, and Nd; and

δ is an oxygen deficit;

a cathode configured to produce hydrogen gas from the steam, the cathode comprising a cermet material including at least one metal and at least one perovskite; and

a proton-conducting membrane between the anode and cathode.

10. The system of claim 9 , wherein the electrochemical cell is configured to switch between the electrolysis mode for producing the H 2 gas from the steam stream and a fuel cell mode for generating electricity from the produced H 2 gas at the one or more temperatures within the range of from about 400° C. to about 700° C.

11. The system of claim 9 , further comprising at least one heating apparatus operatively associated with the electrochemical apparatus and configured to heat the steam stream to the one or more temperatures within the range of from about 400° C. to about 700° C.

12. The system of claim 9 , wherein the proton-conducting membrane comprises a BCZYYb selected from BaCe 0.4 Zr 0.4 Y 0.1 Yb 0.1 O 3-δ , BaCe 0.5 Zr 0.3 Y 0.1 Yb 0.1 O 3-δ , and BaCe 0.7 Zr 0.1 Y 0.1 Yb 0.1 O 3-δ .

13. The electrochemical cell of claim 1 , wherein D consists of two or more of La, Ce, Pr, Nd, Pm, Sm, Er, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu.

14. The electrochemical cell of claim 1 , wherein:

D consists of Pr and one of La, Ce, Nd, Pm, Sm, Er, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu; and

B consists of Co and one of Fe, Ni, Cu, Zn, Mn, Cr, and Nd.

15. The electrochemical cell of claim 1 , wherein:

D consists of Pr and La;

A consists of Ba; and

B consists of Co.

16. The electrochemical cell of claim 1 , wherein the layered perovskite of the anode consists essentially of Pr 0.5 La 0.5 BaCo 2 O 5+δ .

17. The electrochemical cell of claim 1 , wherein the layered perovskite of the anode consists of Pr 0.5 La 0.5 BaCo 2 O 5+δ .

Assignments (1)
CONFIRMATORY LICENSE Recorded May 20, 2022
From: BATTELLE ENERGY ALLIANCE/IDAHO NAT'L LAB
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 059974/0971 →
Continuity (2)
Provisional Application 62751969 · Oct 29, 2018
Related Publication 20210388515A1 · Dec 16, 2021
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