IP Library Granted Patent US 12,027,731
Granted Patent B2
US 12,027,731 · App. 17/309,401 · Granted Jul 2, 2024

Phosphate anion-quaternary ammonium ion pair coordinated polymer membranes

Inventors: Chulsung Bae (Cohoes, NY); Ding Tian (Troy, NY)
Assignee: Rensselaer Polytechnic Institute
H01M8/0289C08J5/2281C08J5/2293C08J2300/106C08J2423/04H01M2300/0085
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Quick Facts
Patent No.
US 12,027,731
App. No.
17/309,401
Granted
Jul 2, 2024
Kind
B2
Abstract

Ion exchange membranes materials according to the present disclosure exhibit improved conductivity at low and intermediate relative humidity without sacrificing mechanical strength. Polymers are provided that include a backbone with one or more aryl groups, a halocarbyl group, and a halocarbyl side chain attached to the backbone, wherein the halocarbyl side chain includes a halide separated from the backbone by a hydrocarbyl chain, a hydrocarbyl ring, or combinations thereof. The halide is substituted with a tertiary amine and halide anions are then exchanged with hydroxide anions. The polymers are then contacted with phosphoric acid, which is deprotonated by the hydroxide ions, forming anions which enhance interactions with adjacent quaternary ammonium groups and induce excess phosphoric acid molecules to cluster around those quaternary ammonium groups. The membranes exhibit negligible dopant leaching even at high relative humidity.

Claims (31)

1. An ion exchange membrane material comprising a polymer comprising a repeating unit according to Formula I:

wherein Ar includes one or more aryl groups, R1 is a saturated or unsaturated hydrocarbon group, a hydrocarbon ring, or a combination thereof,

A is a quaternary ammonium group,

D is an ionic dopant, and R2 is a halocarbon group; and

wherein the ionic dopant includes dihydrogen phosphate anions and phosphoric acid molecules, and wherein the phosphoric acid molecules form a cluster surrounding the quaternary ammonium group, wherein A includes trimethylamine, 1-methylpiperidine, pyridine, 1,2-dimethylimidazole, quinuclidine, pentamethylguanidine, or combinations thereof.

2. The ion exchange membrane material according to claim 1 , wherein the one or more aryl groups include:

or combinations thereof.

3. The ion exchange membrane material according to claim 1 , wherein the number of phosphoric acid molecules per A group is above about 9.

4. The ion exchange membrane material according to claim 3 , wherein the number of phosphoric acid molecules per A group is above about 14.

5. The ion exchange membrane material according to claim 1 , wherein R2 is CF 3 .

6. A method of making an ion exchange membrane material, comprising:

providing one or more polymers, the one or more polymers including a plurality of repeating units, wherein the repeating units include:

a backbone including one or more aryl groups;

a halocarbon group attached to the backbone; and

a halocarbon side chain attached to the backbone, wherein the halocarbon side chain includes a halide separated from the backbone by hydrocarbon chain, a hydrocarbon ring, or combinations thereof;

substituting the halide with a tertiary amine to form an amine-substituted polymer and halide anions;

exchanging halide anions with hydroxide anions; and

contacting the amine-substituted polymer and hydroxide anions with phosphoric acid to provide an ionic dopant to the amine-substituted polymer and form quaternary ammonium groups; and wherein the ionic dopant includes dihydrogen phosphate anions and phosphoric acid molecules, and wherein the phosphoric acid molecules form a cluster surrounding the quaternary ammonium groups, wherein A includes trimethylamine, 1-methylpiperidine, pyridine, 1,2-dimethylimidazole, quinuclidine, pentamethylquanidine, or combinations thereof.

7. The method according to claim 6 , wherein the one or more polymers are provided as a crosslinked polymer network.

8. The method according to claim 6 , wherein the number of phosphoric acid molecules per amine group is above about 9.

9. The method according to claim 8 , wherein the number of phosphoric acid molecules per amine group is above about 14.

10. An electrochemical energy conversion system comprising: an anode; a cathode; and

an ion exchange membrane disposed between the anode and the cathode,

wherein the ion-exchange membrane includes a polymer comprising a repeating unit in accordance to Formula I:

wherein Ar includes one or more aryl groups, R1 is a saturated or unsaturated hydrocarbon group, a hydrocarbon ring, or a combination thereof,

A is a quaternary ammonium group,

D is an ionic dopant, and R2 is a halocarbon group; and

wherein the ionic dopant includes dihydrogen phosphate anions and phosphoric acid molecules, and wherein the phosphoric acid molecules form a cluster surrounding the quaternary ammonium group, wherein A includes trimethylamine, 1-methylpiperidine, pyridine, 1,2-dimethylimidazole, quinuclidine, pentamethylguanidine, or combinations thereof.

11. The system according to claim 10 , wherein the ion exchange membrane is disposed on a reinforcing substrate.

12. The system according to claim 11 , wherein the reinforcing substrate includes a polyethylene mesh.

13. The system according to claim 10 , wherein the number of dopant molecules per A group is above about 9.

Assignments (1)
CONFIRMATORY LICENSE Recorded Apr 26, 2023
From: RENSSELAER POLYTECHNIC INSTITUTE
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 063457/0638 →
Continuity (3)
Provisional Application 62940084 · Nov 25, 2019
Provisional Application 62771372 · Nov 26, 2018
Related Publication 20220052357A1 · Feb 17, 2022
Cited By (3)
US 12,258,440 US 12,318,770 US 12,448,508