IP Library Granted Patent US 12,191,504
Granted Patent B2
US 12,191,504 · App. 17/312,559 · Granted Jan 7, 2025

Bipolar metal-air battery, air electrode manufacturing method, and collector manufacturing method

Inventors: Mikayo Iwata (Musashino, JP); Masaya Nohara (Musashino, JP); Hironobu Minowa (Musashino, JP); Shuhei Sakamoto (Musashino, JP); Takeshi Komatsu (Musashino, JP)
Assignee: Nippon Telegraph and Telephone Corporation
H01M4/8631H01M4/8825H01M4/8882H01M4/9016H01M4/9041H01M12/06H01M2004/8689H01M2004/8694
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Quick Facts
Patent No.
US 12,191,504
App. No.
17/312,559
Granted
Jan 7, 2025
Kind
B2
Abstract

The performance of a bipolar type metal air battery is improved while a low environmental load is maintained. The bipolar type metal air battery includes a plurality of cells including air electrodes composed of a co-continuous component having a 3D network structure in which a plurality of nanostructures are integrated by non-covalent bonds, negative electrodes, and an electrolyte disposed between the air electrode and the negative electrode, and a current collector disposed between the plurality of cells, and the plurality of cells are electrically connected in series, and the current collector is in close contact with the negative electrode using a biodegradable material.

Claims (56)

1. A bipolar type metal air battery, comprising:

a plurality of cells including an air electrode composed of a co-continuous component having a 3D network structure in which a plurality of nanostructures are integrated by non-covalent bonds, a negative electrode, and an electrolyte disposed between the air electrode and the negative electrode; and

a current collector disposed between the plurality of cells, wherein the plurality of cells are electrically connected in series, and wherein the current collector is in contact with the negative electrode using a biodegradable material.

2. The bipolar type metal air battery according to claim 1 , wherein the current collector is made of cloth, felt, a foil or a plate composed of at least one of carbon, copper, aluminum, zinc, iron, or calcium.

3. The bipolar type metal air battery according to claim 1 , wherein the nanostructure of the air electrode is a nanosheet composed of at least one of carbon, iron oxide, manganese oxide, zinc oxide, molybdenum oxide, or molybdenum sulfide or a nanofiber composed of at least one of carbon, iron oxide, manganese oxide, zinc oxide, molybdenum oxide, molybdenum sulfide, or cellulose.

4. The bipolar type metal air battery according to claim 1 , wherein the air electrode supports a catalyst composed of at least one metal of iron, manganese, zinc, copper, or molybdenum or an oxide of at least one metal of calcium, iron, manganese, zinc, copper, or molybdenum.

5. An air electrode production method which is a method of producing an air electrode of the bipolar type metal air battery according to claim 1 , the method comprising:

a freezing process in which a sol or gel in which the nanostructure is dispersed is frozen to obtain a frozen component; and

a drying process in which the frozen component is dried in a vacuum to obtain the co-continuous component.

6. An air electrode production method which is a method of producing an air electrode of the bipolar type metal air battery according to claim 1 , the method comprising:

a gel production process in which a gel in which iron oxide or manganese oxide nanofibers are dispersed is produced by bacteria;

a freezing process in which the gel is frozen; and

a drying process in which the frozen gel component is dried.

7. An air electrode production method which is a method of producing an air electrode of the bipolar type metal air battery according to claim 1 , the method comprising:

a gel production process in which a gel in which cellulose nanofibers are dispersed is produced by bacteria; a freezing process in which the gel is frozen;

a drying process in which the frozen gel component is dried; and

a carbonization process in which the co-continuous component obtained by drying is heated and carbonized in a gas atmosphere in which cellulose does not burn.

8. A current collector production method which is a method of producing a current collector of the bipolar type metal air battery according to claim 1 , the method comprising:

a process in which a water-permeable material is made water impermeable using the biodegradable material; and

a process in which the water impermeable material and the negative electrode are brought into contact with each other using the biodegradable material.

9. The bipolar type metal air battery according to claim 2 , wherein the nanostructure of the air electrode is a nanosheet composed of at least one of carbon, iron oxide, manganese oxide, zinc oxide, molybdenum oxide, or molybdenum sulfide or a nanofiber composed of at least one of carbon, iron oxide, manganese oxide, zinc oxide, molybdenum oxide, molybdenum sulfide, or cellulose.

10. The bipolar type metal air battery according to claim 2 , wherein the air electrode supports a catalyst composed of at least one metal of iron, manganese, zinc, copper, or molybdenum or an oxide of at least one metal of calcium, iron, manganese, zinc, copper, or molybdenum.

11. The bipolar type metal air battery according to claim 3 , wherein the air electrode supports a catalyst composed of at least one metal of iron, manganese, zinc, copper, or molybdenum or an oxide of at least one metal of calcium, iron, manganese, zinc, copper, or molybdenum.

12. An air electrode production method which is a method of producing an air electrode of the bipolar type metal air battery according to claim 2 , the method comprising:

a freezing process in which a sol or gel in which the nanostructure is dispersed is frozen to obtain a frozen component; and

a drying process in which the frozen component is dried in a vacuum to obtain the co-continuous component.

13. An air electrode production method which is a method of producing an air electrode of the bipolar type metal air battery according to claim 3 , the method comprising:

a freezing process in which a sol or gel in which the nanostructure is dispersed is frozen to obtain a frozen component; and

a drying process in which the frozen component is dried in a vacuum to obtain the co-continuous component.

14. An air electrode production method which is a method of producing an air electrode of the bipolar type metal air battery according to claim 4 , the method comprising:

a freezing process in which a sol or gel in which the nanostructure is dispersed is frozen to obtain a frozen component; and

a drying process in which the frozen component is dried in a vacuum to obtain the co-continuous component.

15. An air electrode production method which is a method of producing an air electrode of the bipolar type metal air battery according to claim 2 , the method comprising:

a gel production process in which a gel in which iron oxide or manganese oxide nanofibers are dispersed is produced by bacteria;

a freezing process in which the gel is frozen; and

a drying process in which the frozen gel component is dried.

16. An air electrode production method which is a method of producing an air electrode of the bipolar type metal air battery according to claim 3 , the method comprising:

a gel production process in which a gel in which iron oxide or manganese oxide nanofibers are dispersed is produced by bacteria;

a freezing process in which the gel is frozen; and

a drying process in which the frozen gel component is dried.

17. An air electrode production method which is a method of producing an air electrode of the bipolar type metal air battery according to claim 4 , the method comprising:

a gel production process in which a gel in which iron oxide or manganese oxide nanofibers are dispersed is produced by bacteria;

a freezing process in which the gel is frozen; and

a drying process in which the frozen gel component is dried.

18. An air electrode production method which is a method of producing an air electrode of the bipolar type metal air battery according to claim 2 , the method comprising:

a gel production process in which a gel in which cellulose nanofibers are dispersed is produced by bacteria;

a freezing process in which the gel is frozen; a drying process in which the frozen gel component is dried; and

a carbonization process in which the co-continuous component obtained by drying is heated and carbonized in a gas atmosphere in which cellulose does not burn.

19. An air electrode production method which is a method of producing an air electrode of the bipolar type metal air battery according to claim 3 , the method comprising:

a gel production process in which a gel in which cellulose nanofibers are dispersed is produced by bacteria;

a freezing process in which the gel is frozen; a drying process in which the frozen gel component is dried; and

a carbonization process in which the co-continuous component obtained by drying is heated and carbonized in a gas atmosphere in which cellulose does not burn.

20. An air electrode production method which is a method of producing an air electrode of the bipolar type metal air battery according to claim 4 , the method comprising:

a gel production process in which a gel in which cellulose nanofibers are dispersed is produced by bacteria;

a freezing process in which the gel is frozen; a drying process in which the frozen gel component is dried; and

a carbonization process in which the co-continuous component obtained by drying is heated and carbonized in a gas atmosphere in which cellulose does not burn.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2021
From: KOMATSU, TAKESHI; NOHARA, MASAYA; IWATA, MIKAYO; MINOWA, HIRONOBU; SAKAMOTO, SHUHEI
To: NIPPON TELEGRAPH AND TELEPHONE CORPORATION
Reel/Frame 056498/0834 →
Priority Claims (1)
JP 2018-240936 · Dec 25, 2018 · national
Continuity (1)
Related Publication 20220093936A1 · Mar 24, 2022
References Cited (2)
The Furukawa Battery Co., Ltd., [cited by applicant]
Mie Industry and Enterprise Support Center, [cited by applicant]