IP Library › Granted Patent US 11,885,757
Granted Patent B2
US 11,885,757 · App. 17/316,144 · Granted Jan 30, 2024

Material properties from two-dimensional image

Inventors: Glen L. Gettemy (Katy, TX); Nirjhor Chakraborty (Houston, TX); Milad Saidian (Houston, TX)
Assignee: BP Corporation North America Inc.
G01N23/2251G01N33/24G06T7/10G06T7/11G06T7/143G06T7/174G06T7/97G06T17/00G01N2223/07G01N2223/401G01N2223/418G01N2223/507G01N2223/616G06T2207/10024G06T2207/10061
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Quick Facts
Patent No.
US 11,885,757
App. No.
17/316,144
Granted
Jan 30, 2024
Kind
B2
Abstract

A method for analyzing a rock sample includes segmenting a digital image volume corresponding to an image of the rock sample, to associate voxels in the digital image volume with a plurality of rock fabrics of the rock sample. The method also includes identifying a set of digital planes through the digital image volume. The set of digital planes intersects with each of the plurality of rock fabrics. The method further includes machining the rock sample to expose physical faces that correspond to the identified digital planes, performing scanning electron microscope (SEM) imaging of the physical faces to generate two-dimensional (2D) SEM images of the physical faces, and performing image processing on the SEM images to determine a material property associated with each of the rock fabrics.

Claims (51)

1. A method for analyzing a rock sample, comprising:

performing scanning electron microscope (SEM) imaging of a plurality of physical faces of a rock sample to generate two-dimensional (2D) SEM images of the physical faces;

applying a cross-correlation function to a first 2D SEM image and a second 2D SEM image to generate a three-dimensional (3D) digital model volume based on the first and second 2D SEM images; and

determining a probability distribution of a pore size of the 3D digital model volume based on an image intensity value of a pixel in each of the first and second 2D SEM images.

2. The method of claim 1 , wherein a resolution of the 3D digital model volume is finer than a resolution of the digital image volume.

3. The method of claim 1 , wherein an axial orientation of the first SEM image is different than an axial orientation of the second 2D SEM image.

4. The method of claim 1 , wherein the rock sample is a first rock sample from a first geographic region, the method further comprising:

performing SEM imaging of a plurality of physical faces of a second rock sample from a second geographic region;

applying the cross-correlation function to the first 2D SEM image and third 2D SEM image to generate a second 3D digital model volume, wherein the third 2D SEM image is of the second rock sample;

wherein a type of rock fabric represented by the 3D digital model volume is present in each of the first and third 2D SEM images.

5. The method of claim 1 , further comprising:

applying the cross-correlation function to a plurality of the 2D SEM images to generate a plurality of 3D digital model volumes for each of the plurality of rock fabrics; and

performing direct numerical simulations using the plurality of 3D digital model volumes as a modeling grid for one of the rock fabrics to determine the probability distribution of the pore size for the one of the rock fabrics.

6. The method of claim 5 , further comprising:

aggregating the plurality of 3D digital model volumes for one of the rock fabrics to produce an aggregated result; and

updating the determination of the probability distribution of the pore size for the one of the rock fabrics responsive to the aggregated result.

7. A system for analyzing a rock sample, comprising:

a scanning electron microscope (SEM) configured to generate two-dimensional (2D) SEM images of physical faces of a rock sample; and

a computing device coupled to the SEM and comprising:

a processor; and

a memory coupled to the processor and configured to store instructions that, when executed by the processor, configure the computing device to:

apply a cross-correlation function to a first 2D SEM image and a second 2D SEM image to generate a three-dimensional (3D) digital model volume based on the first and second 2D SEM images; and

determine a probability distribution of a pore size of the 3D digital model volume based on an image intensity value of a pixel in each of the first and second 2D SEM images.

8. The system of claim 7 , wherein a resolution of the 3D digital model volume is finer than a resolution of the digital image volume.

9. The system of claim 7 , wherein an axial orientation of the first SEM image is different than an axial orientation of the second 2D SEM image.

10. The system of claim 7 , wherein the rock sample is a first rock sample from a first geographic region, and wherein the instructions, when executed by the processor, configure the computing device to:

receive SEM imaging of a plurality of physical faces of a second rock sample from a second geographic region;

apply the cross-correlation function to the first 2D SEM image and third 2D SEM image to generate a second 3D digital model volume, wherein the third 2D SEM image is of the second rock sample;

wherein a type of rock fabric represented by the 3D digital model volume is present in each of the first and third 2D SEM images.

11. The system of claim 7 , wherein the instructions, when executed by the processor, configure the computing device to:

apply the cross-correlation function to a plurality of the 2D SEM images to generate a plurality of 3D digital mod& volumes for each of the plurality of rock fabrics; and

perform direct numerical simulations using the plurality of 3D digital mod& volumes as a modeling grid for one of the rock fabrics to determine the probability distribution of the pore size for the one of the rock fabrics.

12. The system of claim 11 , wherein the instructions, when executed by the processor, configure the computing device to:

aggregate the plurality of 3D digital model volumes for one of the rock fabrics to produce an aggregated result; and

update the determination of the probability distribution of the pore size for the one of the rock fabrics responsive to the aggregated result.

13. A non-transitory, computer-readable medium encoded with instructions that, when executed by a processor, cause the processor to:

receive two-dimensional (2D) scanning electron microscope (SEM) images of physical faces of a rock sample;

apply a cross-correlation function to a first 2D SEM image and a second 2D SEM image to generate a three-dimensional (3D) digital model volume based on the first and second 2D SEM images; and

determine a probability distribution of a pore size of the 3D digital model volume based on an image intensity value of a pixel in each of the first and second 2D SEM images.

14. The non-transitory, computer-readable medium of claim 13 , wherein a resolution of the 3D digital model volume is finer than a resolution of the digital image volume.

15. The non-transitory, computer-readable medium of claim 13 , wherein an axial orientation of the first SEM image is different than an axial orientation of the second 2D SEM image.

16. The non-transitory, computer-readable medium of claim 13 , wherein the rock sample is a first rock sample from a first geographic region, and wherein the instructions, when executed by the processor, cause the processor to:

receive SEM imaging of a plurality of physical faces of a second rock sample from a second geographic region;

apply the cross-correlation function to the first 2D SEM image and third 2D SEM image to generate a second 3D digital model volume, wherein the third 2D SEM image is of the second rock sample;

wherein a type of rock fabric represented by the 3D digital model volume is present in each of the first and third 2D SEM images.

17. The non-transitory, computer-readable medium of claim 13 , wherein the instructions, when executed by the processor, cause the processor to:

apply the cross-correlation function to a plurality of the 2D SEM images to generate a plurality of 3D digital model volumes for each of the plurality of rock fabrics; and

perform direct numerical simulations using the plurality of 3D digital model volumes as a modeling grid for one of the rock fabrics to determine the probability distribution of the pore size for the one of the rock fabrics.

18. The non-transitory, computer-readable medium of claim 17 , wherein the instructions, when executed by the processor, cause the processor device to:

aggregate the plurality of 3D digital model volumes for one of the rock fabrics to produce an aggregated result; and

update the determination of the probability distribution of the pore size for the one of the rock fabrics responsive to the aggregated result.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 29, 2021
From: CHAKRABORTY, NIRJHOR; SAIDIAN, MILAD; GETTEMY, GLEN; BP AMERICA PRODUCTION COMPANY
To: BP CORPORATION NORTH AMERICA INC.
Reel/Frame 057635/0392 →
Continuity (2)
Provisional Application 63021885 · May 8, 2020
Related Publication 20210349042A1 · Nov 11, 2021