IP Library › Granted Patent US 11,683,879
Granted Patent B2
US 11,683,879 · App. 17/316,838 · Granted Jun 20, 2023

Scanning x-ray system

Inventors: Rick Steck (West Jordan, UT); Scott Hardy (Riverton, UT); Vincent F. Jones (Cedar Hills, UT)
Assignee: Moxtek, Inc.
H05G1/32H05G1/10H05G1/20H05G1/30H05G1/52G01N23/04
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Quick Facts
Patent No.
US 11,683,879
App. No.
17/316,838
Granted
Jun 20, 2023
Kind
B2
Abstract

A raster scanning x-ray source can be light and small, and can have high resolution. A raster-assembly can be attached directly to and can encircle an x-ray tube. The raster-assembly can adjoin or can be very close to the x-ray tube, resulting in a small and lightweight scanning x-ray source. X-rays can backscatter back into the x-ray tube instead of into a detector, thus improving resolution of the resulting image. A voltage-multiplier, which can be used with the x-ray source, can include separate voltage-multiplier-stages in a stack.

Claims (87)

1. A scanning x-ray system comprising:

a bipolar x-ray source including a power-supply electrically-coupled to an x-ray tube;

the power-supply including a positive-voltage-source and a negative-voltage-source;

the positive-voltage-source: (a) having a low-voltage-end and a high-voltage-end and (b) capable of producing a bias voltage with absolute value of ≥1 kV at the high-voltage-end;

the negative-voltage-source (a) having a low-voltage-end and a high-voltage-end and (b) capable of producing a bias voltage with absolute value of ≥1 kV at the high-voltage-end;

the x-ray tube including (a) an anode with a target-material configured for production, and emission of x-rays in response to impinging electrons: (b) a cathode capable of emitting electrons towards the target-material on the anode; (c) an evacuated-region between the anode and the cathode; (d) an enclosure encircling the cathode, the anode, and the evacuated-region; and (e) an x-ray window configured and located to allow x-rays from the target-material to emit out of the x-ray tube;

the high-voltage-end of the positive-voltage-source electrically-coupled to the anode of the x-ray tube and the high-voltage-end of the negative-voltage-source electrically-coupled to the cathode of the x-ray tube;

the enclosure of the x-ray tube: (a) comprising ceramic: (b) electrically insulating the cathode from the anode; and (c) having a thin-region configured as the x-ray window;

a raster-assembly attached to and encircling the x-ray tube, the raster-assembly including a collimator and a raster-wheel;

the collimator: (a) encircling the x-ray window; (b) separated from the x-ray window by a distance of ≤1 cm; (c) having an opening aligned with the target-material and with the x-ray window to allow x-rays to transmit out through the opening; and (d) including a material composition and thickness capable of blocking x-rays except through the opening;

the raster-wheel: (a) encircling the x-ray window: (b) separated from the collimator by a distance of ≤1 cm; (c) capable of rotating around the enclosure and the collimator; (d) including an aperture capable of repeatedly aligning with the opening of the collimator as the raster-wheel rotates around the collimator, and allowing x-rays to pass out of the integrated raster scanning x-ray system when so aligned; and (e) including a material composition and thickness capable of blocking x-rays except through the aperture;

a vector from the low-voltage-end to the high-voltage-end of the positive-voltage-source, defining a p-vector; and a vector from the low-voltage-end to the high-voltage-end of the negative-voltage-source, defining an n-vector;

the p-vector and the n-vector both extending in the same direction, parallel to each other, towards the x-ray tube; and

a control-circuit extending between and electrically coupled to the low-voltage-end of the positive-voltage-source and the low-voltage-end of the negative-voltage-source; the p-vector, the x-ray tube, the n-vector, and the control-circuit forming a rectangle-shape.

2. The system of claim 1 , wherein the raster-wheel further comprises:

an alignment-plate with a hole therethrough; and

the hole aligned with the aperture.

3. The system of claim 2 , wherein W 17o >W a >W h , where W 17o is a width of the opening of the collimator, W a is a width of the aperture of the raster-wheel, and W h is a width of the hole of the alignment-plate, all widths measured parallel to each other.

4. The system of claim 2 , wherein the alignment-plate is attached to the raster-wheel by an adhesive, and a material composition of the adhesive is different from a material composition of the alignment-plate and different from a material composition of the raster-wheel.

5. The system of claim 1 , wherein the x-ray tube is enclosed within the collimator, the collimator including two parts joined together at a junction encircling the target-material of the anode of the x-ray tube.

6. The system of claim 1 , wherein:

1< D C /D T ≤2;

1< D R /D C ≤2;

where D C is an outer diameter of the collimator adjacent to the opening, D T is an outer diameter of the x-ray tube at the x-ray window, and D R is an outer diameter of the raster-wheel adjacent to the aperture.

7. The system of claim 1 , wherein:

4≤ D C /Th C ;

3≤ D R /Th R ;

D C is an outer diameter of the collimator adjacent to the opening, Th C is a wall thickness of the collimator adjacent to the opening, D R is an outer diameter of the raster-wheel adjacent to the aperture, and Th R is a wall thickness of the raster-wheel adjacent to the aperture.

8. The system of claim 1 , wherein the collimator adjoins the x-ray window on one side of the collimator and the raster-wheel on an opposite side of the collimator.

9. The system of claim 1 , further comprising a stepper motor, the stepper motor configured to cause the raster-wheel to rotate around the thin-region of the enclosure and the opening of the collimator.

10. The system of claim 1 , wherein a distance between the x-ray tube and the raster-wheel is ≤3 cm.

11. The system of claim 1 , wherein W R ≤4 cm, where W R is a width of the raster-wheel.

12. The system of claim 1 , wherein the collimator and the raster-wheel each comprise tungsten.

13. A scanning x-ray system comprising:

a bipolar x-ray source including a power-sum electrically-coupled to an x-ray tube;

the power-supply including a positive-voltage-source and a negative-voltage-source;

the positive-voltage-source: (a) having a low-voltage-end and a high-voltage-end and (b) capable of producing a bias voltage with absolute value of ≥1 kV at the high-voltage-end;

the negative-voltage-source (a) having a low-voltage-end and a high-voltage-end and (b) capable of producing a bias voltage with absolute value of ≥1 kV at the high-voltage-end;

the x-ray tube including: (a) an anode with a target-material configured for production and emission of x-rays in response to impinging electrons; (b) a cathode capable of emitting electrons towards the target-material on the anode; (c) an evacuated-region between the anode and the cathode; (d) an enclosure encircling the cathode, the anode, and the evacuated-region; and (e) an x-ray window configured and located to allow x-rays from the target-material to emit out of the x-ray tube;

the high-voltage-end of the positive-voltage-source electrically-coupled to the anode of the x-ray tube and the high-voltage-end of the negative-voltage-source electrically-coupled to the cathode of the x-ray tube;

the enclosure of the x-ray tube: (a) comprising ceramic; (b) electrically insulating the cathode from the anode; and (c) having a thin-region configured as the x-ray window;

a raster-assembly attached to and encircling the x-ray tube, the raster-assembly including a collimator and a raster-wheel;

the collimator: (a) encircling the x-ray window; (b) separated from the x-ray window by a distance of ≤1 cm; (c) having an opening aligned with the target-material and with the x-ray window to allow x-rays to transmit out through the opening; and (d) including a material composition and thickness capable of blocking x-rays except through the opening;

the raster-wheel: (a) encircling the x-ray window; (b) separated from the collimator by a distance of ≤1 cm; (c) capable of rotating around the enclosure and the collimator; (d) including an aperture capable of repeatedly aligning with the opening of the collimator as the raster-wheel rotates around the collimator, and allowing x-rays to pass out of the integrated raster scanning x-ray system when so aligned; and (e) including a material composition and thickness capable of blocking x-rays except through the aperture;

a vector from the low-voltage-end to the high-voltage-end of the positive-voltage-source, defining a p-vector; and a vector from the low-voltage-end to the high-voltage-end of the negative-voltage-source; defining an n-vector;

the high-voltage-end of the positive-voltage-source and the high-voltage-end of the negative-voltage-source proximate to the x-ray tube; and

the p-vector and the n-vector both extending in opposite directions, parallel to each other, extending towards the x-ray tube.

14. The system of claim 13 , wherein:

the raster-wheel further comprises an alignment-plate with a hole therethrough, and the hole is aligned with the aperture;

W 17o >W a >W h , where W 17o is a width of the opening of the collimator, W a is a width of the aperture of the raster-wheel, and W h is a width of the hole of the alignment-plate, all widths measured parallel to each other; and

the alignment-plate is attached to the raster-wheel by an adhesive, and a material composition of the adhesive is different from a material composition of the alignment-plate and different from a material composition of the raster-wheel.

15. The system of claim 13 , wherein:

1<D C /D T ≤2 and 1<D R /D C ≤2 where D C is an outer diameter of the collimator adjacent to the opening, D T is an outer diameter of the x-ray tube at the x-ray window, and D R is an outer diameter of the raster-wheel adjacent to the aperture; and

4≤D C /Th C and 3≤D R /Th R , where D C is an outer diameter of the collimator adjacent to the opening, Th C is a wall thickness of the collimator adjacent to the opening, D R is an outer diameter of the raster-wheel adjacent to the aperture, and Th R is a wall thickness of the raster-wheel adjacent to the aperture.

16. A scanning x-ray system comprising:

a bipolar x-ray source including a power-supply electrically-coupled to an x-ray tube;

the power-supply including a positive-voltage-source and a negative-voltage-source;

the positive-voltage-source: (a) having a low-voltage-end and a high-voltage-end and (b) capable of producing a bias voltage with absolute value of ≥1 kV at the high-voltage-end;

the negative-voltage-source (a) having a low-voltage-end and a high-voltage-end and (b) capable of producing a bias voltage with absolute value of ≥1 kV at the high-voltage-end;

the x-ray tube including: (a) an anode with a target-material configured for production and emission of x-rays in response to impinging electrons; (b) a cathode capable of emitting electrons towards the target-material on the anode; (c) an evacuated-region between the anode and the cathode; (d) an enclosure encircling the cathode, the anode, and the evacuated-region; and (e) an x-ray window configured and located to allow x-rays from the target-material to emit out of the x-ray tube;

the high-voltage-end of the positive-voltage-source electrically-coupled to the anode of the x-ray tube and the high-voltage-end of the negative-voltage-source electrically-coupled to the cathode of the x-ray tube;

the enclosure of the x-ray tube: (a) comprising ceramic; (b) electrically insulating the cathode from the anode; and (c) having a thin-region configured as the x-ray window;

a raster-assembly attached to and encircling the x-ray tube, the raster-assembly including a collimator and a raster-wheel;

the collimator: (a) encircling the x-ray window; (b) separated from the x-ray window by a distance of ≤1 cm; (c) having an opening aligned with the target-material and with the x-ray window to allow x-rays to transmit out through the opening; and (d) including a material composition and thickness capable of blocking x-rays except through the opening;

the raster-wheel: (a) encircling the x-ray window; (b) separated from the collimator by a distance of ≤1 cm; (c) capable of rotating around the enclosure and the collimator; (d) including an aperture capable of repeatedly aligning with the opening of the collimator as the raster-wheel rotates around the collimator, and allowing x-rays to pass out of the integrated raster scanning x-ray system when so aligned; and (e) including a material composition and thickness capable of blocking x-rays except through the aperture; and

the positive-voltage-source and the negative-voltage-source each comprise:

(a) a stack of voltage-multiplier-stages, each voltage-multiplier-stage including electronic-components on a planar-face of a circuit-board, the planar-face of each circuit-board being parallel with respect to other circuit-boards in the stack;

(b) the electronic-components on each voltage-multiplier-stage configured to multiply an input-voltage to provide an output-voltage with a higher voltage than the input-voltage; and

(c) each voltage-multiplier-stage in the stack is electrically coupled to two adjacent voltage-multiplier-stages, except that two outermost voltage-multiplier-stages of the stack are electrically coupled to only one adjacent voltage-multiplier-stage of the stack.

17. The system of claim 16 , wherein 1<D C /D T ≤2 and 1<D R /D C ≤2, where D C is an outer diameter of the collimator adjacent to the opening, D T is an outer diameter of the x-ray tube at the x-ray window; and D R is an outer diameter of the raster-wheel adjacent to the aperture.

18. A scanning x-ray system comprising:

an x-ray tube configured to emit x-rays out of an x-ray window;

a raster-assembly attached to and encircling the x-ray tube, the raster-assembly including a collimator and a raster-wheel;

the collimator encircling the x-ray tube at the x-ray window and having an opening aligned with the x-ray window to allow x-rays to transmit out through the opening;

the raster-wheel encircling and capable of rotating around the x-ray tube at the x-ray window and the collimator at the opening;

the raster-wheel including an aperture capable of repeatedly aligning with the opening of the collimator as the raster-wheel rotates around the collimator, and allowing x-rays to pass out of the scanning x-ray system when so aligned;

1<D C /D T ≤3 and 3≤D R /Th R where D C is an outer diameter of the collimator adjacent to the opening, D T is an outer diameter of the x-ray tube at the x-ray window, D R is an outer diameter of the raster-wheel adjacent to the aperture, and Th R is a wall thickness of the raster-wheel adjacent to the aperture; and

a power-supply configured to provide electrical power to the x-ray tube, the power-supply including a voltage-multiplier, the voltage-multiplier including:

(a) stack of voltage-multiplier-stages, each voltage-multiplier-stage including electronic-components on a planar-face of a circuit-board, the planar-face of each circuit-board being parallel with respect to other circuit-boards in the stack;

(b) the electronic-components on each voltage-multiplier-stage configured to multiply an input-voltage to provide an output-voltage with a higher voltage than the input-voltage;

(c) each voltage-multiplier-stage in the stack is electrically coupled to two adjacent voltage-multiplier-stages; except that two outermost voltage-multiplier-stages of the stack are electrically coupled to only one adjacent voltage-multiplier-stage of the stack;

(d) one of the two outermost voltage-multiplier-stages is electrically-coupled to a control-circuit capable of providing alternating current to the one of the two outermost voltage-multiplier-stages; and

(d) another of the two outermost voltage-multiplier-stages electrically-coupled to the anode or to the cathode.

19. The system of claim 18 , wherein:

the collimator and the raster-wheel each comprise tungsten; and

the x-ray tube including an enclosure encircling a cathode and an anode, part of enclosure being the x-ray window, and the enclosure being ceramic.

20. The system of claim 18 , wherein W R ≤8 cm, where W R is a width of the raster-wheel.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 4, 2021
From: STECK, RICK; HARDY, SCOTT; JONES, VINCENT F.
To: MOXTEK, INC.
Reel/Frame 056444/0275 →
Continuity (2)
Provisional Application 63036484 · Jun 9, 2020
Related Publication 20210385931A1 · Dec 9, 2021