IP Library › Granted Patent US 11,841,532
Granted Patent B2
US 11,841,532 · App. 17/317,075 · Granted Dec 12, 2023

Optical gyroscopes and methods of manufacturing of optical gyroscopes

Inventors: Kazem Zandi (Montreal, CA); Yoann Jestin (Montreal, CA)
Assignee: OSCPS MOTION SENSING INC.
G02B6/12007G01C19/721G02B6/136G02B6/29338G02B2006/12038G02B2006/12061G02B2006/12173
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Quick Facts
Patent No.
US 11,841,532
App. No.
17/317,075
Granted
Dec 12, 2023
Kind
B2
Abstract

The disclosed structures and methods are directed to a chip for an optical gyroscope and methods of manufacturing of the chip for the optical gyroscope. The chip comprises a substrate, a waveguide having a first waveguide cladding layer and a waveguide core; and a ring resonator having a first ring cladding layer and a ring resonator core attached to the first ring cladding layer. A side wall of the ring resonator core forms an obtuse angle with an upper surface of the substrate. The method comprises depositing a first cladding layer on an upper surface of a silicon substrate; depositing a core layer; depositing a resist mask pattern to define a form of a ring resonator core and a form of a waveguide core; etching the core layer outside of the resist mask pattern; and stripping the resist mask pattern off.

Claims (64)

1. A chip for an optical gyroscope, the chip comprising:

a substrate having an upper surface;

a waveguide on the upper surface of the substrate, the waveguide comprising:

a first waveguide cladding layer immovably attached to the substrate; and

a waveguide core immovably attached to the first waveguide cladding layer; and

a ring resonator on the upper surface of the substrate and spaced from the waveguide, the ring resonator comprising:

a first ring cladding layer immovably attached to the substrate; and

a ring resonator core disposed on and immovably attached to the first ring cladding layer and having a side wall, the side wall of the ring resonator core forming an obtuse angle with the upper surface of the substrate, the ring resonator core having a trapezoidal cross-sectional form.

2. The chip of claim 1 , wherein the waveguide core is located in the same plane as the ring resonator core.

3. The chip of claim 1 , wherein the waveguide further comprises a second waveguide cladding layer on the waveguide core, and the ring resonator further comprises a second resonator cladding layer on the ring resonator core, the waveguide core being located between the first waveguide cladding layer and the second waveguide cladding layer; and the ring resonator core being located between the first resonator cladding layer and the second resonator cladding layer.

4. The chip of claim 3 , wherein a width of the waveguide core is larger than a width of the second waveguide cladding layer.

5. The chip of claim 3 , wherein a width of the waveguide increases going from the second waveguide cladding layer to the waveguide core, and to the first waveguide cladding layer.

6. The chip of claim 3 , wherein the second waveguide cladding layer and the second ring cladding layer are made of silicon dioxide.

7. The chip of claim 3 , wherein a width of the ring resonator increases going from the second ring cladding layer to the waveguide core, and to the first ring cladding layer.

8. The chip of claim 1 , wherein:

the waveguide further comprises a second waveguide cladding layer that is immovably attached to and covers the first waveguide cladding layer and the waveguide core;

the ring resonator core is located in a ring plane;

the first ring cladding layer is immovably attached to the second waveguide cladding layer,

and the waveguide core is located in a waveguide plane that is parallel to the ring plane such that the light transfers its energy from the waveguide plane to the ring plane.

9. The chip of claim 8 , wherein the first ring cladding layer has a width that is less than a width of the ring resonator core.

10. The chip of claim 1 , wherein a side wall of the waveguide core forms an obtuse angle with the upper surface of the substrate.

11. The chip of claim 10 , wherein the obtuse angle is between about 100 degrees and about 170 degrees.

12. The chip of claim 1 , further comprising a coating layer immovably attached to and covering the ring resonator and the waveguide.

13. The chip of claim 12 , wherein the coating layer is made of silicon dioxide.

14. The chip of claim 1 , wherein the ring resonator core and the waveguide core are made of silicon nitride.

15. The chip of claim 1 , wherein the substrate is made of silicon.

16. The chip of claim 1 , wherein the first waveguide cladding layer and the first ring cladding layer are made of silicon dioxide.

17. The chip of claim 1 , wherein the ring resonator core and the waveguide core are made of silicon dioxide.

18. The chip of claim 1 , wherein the ring resonator core is made of silicon dioxide and the waveguide core is made of silicon nitride.

19. The chip of claim 1 , wherein the first waveguide cladding layer and the first ring cladding layer is made of a thermal dioxide.

20. A method of manufacturing a chip for an optical gyroscope, the method comprising:

depositing a first cladding layer on an upper surface of a substrate;

depositing a core layer on the first cladding layer;

depositing a resist mask pattern above the core layer to define:

a form of a ring resonator core, and

a form of a waveguide core spaced from the ring resonator core;

etching the core layer outside of the resist mask pattern to form an obtuse angle of a side wall of the ring resonator core with the upper surface of the substrate; and

stripping the resist mask pattern off.

21. The method of claim 20 further comprising:

prior to depositing the resist mask pattern, depositing a second cladding layer on the core layer;

depositing a resist mask pattern on the second cladding layer; and,

in addition to etching the core layer, etching the second cladding layer outside of the resist mask pattern.

22. The method of claim 20 , further comprising:

in addition to etching the core layer, etching the first cladding layer outside of the resist mask pattern.

23. The method of claim 20 , further comprising:

after stripping the resist mask, depositing a coating layer to cover the first cladding layer, the ring resonator core, and the waveguide core.

24. The method of claim 20 , wherein etching the core layer outside of the resist mask pattern further comprises forming an obtuse angle between a side wall of the waveguide core and the upper surface of the substrate.

25. A method of manufacturing a chip for an optical gyroscope, the method comprising:

depositing a first cladding layer on an upper surface of a substrate;

depositing a core layer on the first cladding layer;

depositing a resist mask pattern to define a form of a ring resonator core;

etching the core layer outside of the resist mask pattern to form an obtuse angle of a side wall of the ring resonator core with the upper surface of the substrate;

stripping the resist mask pattern off,

depositing a waveguide core positioned tangentially to the ring resonator core and located at a gap distance from the ring resonator core.

26. The method of claim 25 , further comprising

depositing a coating layer to cover the first cladding layer, the ring resonator core, and the waveguide core.

27. A method of manufacturing a chip for an optical gyroscope, the method comprising:

depositing a first waveguide cladding layer on a substrate;

depositing a first waveguide core layer and etching the first waveguide core layer to obtain a waveguide core;

depositing a second waveguide cladding layer to cover the waveguide core and the first waveguide cladding layer;

depositing a ring supporting layer and etching it to obtain a first ring cladding layer; and

depositing a ring resonator core layer and etching the ring resonator core layer to obtain a ring resonator core and to form an obtuse angle of a side wall of the ring resonator core with the upper surface of the substrate.

28. The method of manufacturing the chip of claim 27 , further comprising depositing a coating layer on the ring resonator core and the second waveguide cladding layer.

29. An optical gyroscope comprising the chip of claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 11, 2021
From: ZANDI, KAZEM; JESTIN, YOANN
To: OSCPS MOTION SENSING INC.
Reel/Frame 056201/0539 →
Continuity (2)
Provisional Application 62768322 · Nov 16, 2018
Related Publication 20220075113A1 · Mar 10, 2022