IP Library Granted Patent US 11,885,125
Granted Patent B2
US 11,885,125 · App. 17/321,611 · Granted Jan 30, 2024

Method and system for front-load bay

Inventor: Tim Newbrough (Terrell, TX)
Assignee: Oldcastle BuildingEnvelope, Inc.
E04B2/92E04B2/967
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Quick Facts
Patent No.
US 11,885,125
App. No.
17/321,611
Granted
Jan 30, 2024
Kind
B2
Abstract

An exterior wall system includes a pair of split vertical members. A front-load bay is defined between the pair of split vertical members. The front-load bay includes a horizontal member disposed along a bottom edge of the front-load bay. Each split vertical member includes a removable portion coupled to a vertical edge of the front-load bay and a fixed portion coupled to an adjacent section of the exterior wall system. The removable portion may be selectively coupled to the fixed portion to facilitate assembly of the front-load bay to the adjacent section of the exterior wall system. A sill starter is disposed horizontally between the pair of split vertical members below the front-load bay. The horizontal member engages with the sill starter to facilitate support of the front-load bay.

Claims (67)

1. An exterior wall system comprising:

a pair of split vertical members that are separated by a glazing panel;

a front-load bay defined between the pair of split vertical members, the front-load bay comprising a horizontal member disposed along a bottom edge of the front-load bay, each split vertical member comprising:

a removable portion coupled to the glazing panel;

a fixed portion coupled to an adjacent section of the exterior wall system;

wherein the removable portion may be selectively coupled to the fixed portion to facilitate assembly of the front-load bay to the adjacent section of the exterior wall system;

a sill starter disposed horizontally between the pair of split vertical members below the front-load bay; and

wherein the horizontal member engages with the sill starter to facilitate support of the front-load bay.

2. The exterior wall system of claim 1 , wherein the front-load bay is formed in a curtain wall.

3. The exterior wall system of claim 1 , wherein the front-load bay is formed in a window wall.

4. The exterior wall system of claim 1 , wherein the sill starter comprises:

a base plate;

an inner angular member disposed on the base plate;

an outer angular member disposed on the base plate, the outer angular member abutting the inner angular member; and

a locking cap that couples the inner angular member to the outer angular member.

5. The exterior wall system of claim 4 , wherein the horizontal member comprises:

a bottom face;

a first flange extending from the bottom face;

a second flange extending from the bottom face; and

a third flange extending from the bottom face, the second flange and the third flange together defining a recess that receives the locking cap of the sill starter.

6. The exterior wall system of claim 5 , comprising a locking bracket removably coupled to the horizontal member.

7. The exterior wall system of claim 6 , wherein the locking bracket secures the horizontal member to the sill starter.

8. The exterior wall system of claim 1 , wherein the fixed portion of the split vertical member comprises:

a first flange extending from a body section;

a second flange extending from the body section, the second flange having a recess formed therein; and

a third flange extending from the body section.

9. The exterior wall system of claim 8 , wherein the removable portion of the split vertical member comprises:

a first removable flange extending from a body section, the first flange aligning with the first flange of the fixed portion when the removable portion is assembled to the fixed portion;

a second removable flange extending from the body section, the second flange having a second gasket associated therewith that, when assembled is received into the recess; and

a third removable flange extending from the body section, the third flange aligning with the third flange of the fixed portion when the removable portion is assembled to the fixed portion.

10. An exterior wall front-load bay, comprising:

a horizontal member disposed along a bottom edge of the exterior wall front-load bay, the horizontal member having a recess formed in a bottom face thereof;

a sill starter spanning the front-load bay horizontally and positioned below the horizontal member, the sill starter comprising:

a base plate arranged in a spaced relationship to a substrate;

an inner angular member positioned above the base plate, and that abuts the base plate;

an outer angular member positioned above the base plate and that abuts the inner angular member and the base plate;

a locking cap that joins the inner angular member and the outer angular member, the locking cap being received into the recess; and

a locking bracket coupled to the horizontal member and secures the horizontal member to the sill starter.

11. The exterior wall front-load bay of claim 10 , wherein the front-load bay is formed in a curtain wall.

12. The exterior wall front-load bay of claim 10 , wherein the front-load bay is formed in a window wall.

13. The exterior wall front-load bay of claim 10 , wherein the horizontal member comprises:

a first flange extending from the bottom face;

a second flange extending from the bottom face; and

a third flange extending from the bottom face, the second flange and the third flange together defining the recess that receives the locking cap of the sill starter.

14. The exterior wall front-load bay of claim 10 , comprises a split vertical member disposed along a vertical edge of the front-load bay, the split vertical member comprising a fixed portion and a removable portion.

15. The exterior wall front-load bay of claim 14 , wherein the fixed portion of the split vertical member comprises:

a first flange extending from a body section;

a second flange extending from the body section, the second flange having a recess formed therein; and

a third flange extending from the body section.

16. The exterior wall system of claim 15 , wherein the removable portion of the split vertical member comprises:

a first removable flange extending from a body section, the first flange aligning with the first flange of the fixed portion when the removable portion is assembled to the fixed portion;

a second removable flange extending from the body section, the second flange having a second gasket associated therewith that, when assembled is received into the recess; and

a third removable flange extending from the body section, the third flange aligning with the third flange of the fixed portion when the removable portion is assembled to the fixed portion.

17. A split vertical member for use in an exterior wall system, the split vertical member comprising:

a removable portion;

a fixed portion that receives the removable portion and is operatively coupled to the removable portion;

the fixed portion comprising:

a first flange extending from a body section;

a second flange extending from the body section, the second flange having a recess formed therein; and

a third flange extending from the body section;

the removable portion comprising:

a first removable flange extending from a body section, the first removable flange aligning with the first flange of the fixed portion when the removable portion is assembled to the fixed portion;

a second removable flange extending from the body section, the second removable flange having a second gasket associated therewith that, when assembled is received into the recess; and

a third removable flange extending from the body section, the third removable flange aligning with the third flange of the fixed portion when the removable portion is assembled to the fixed portion.

18. The split vertical member of claim 17 , wherein the split vertical member defines a vertical boundary of a front-load bay.

19. The split vertical member of claim 18 , wherein the front-load bay is formed in a curtain wall.

20. The split vertical member of claim 18 , wherein the front-load bay is formed in a window wall.

Assignments (2)
SECURITY AGREEMENT Recorded Apr 29, 2022
From: OLDCASTLE BUILDINGENVELOPE, INC.
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 059823/0169 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 16, 2021
From: NEWBROUGH, TIM
To: OLDCASTLE BUILDINGENVELOPE, INC.
Reel/Frame 057497/0636 →
Continuity (2)
Provisional Application 63026565 · May 18, 2020
Related Publication 20210355679A1 · Nov 18, 2021