Solid electrolytic capacitor including an exterior body that covers a capacitor element and method of manufacturing the same
View Patent ↗A capacitor element that has an anode body, a dielectric oxide film layer covering the anode body, and a cathode body formed on the dielectric oxide film layer; an exterior body that covers the capacitor element; a contact layer that is on an anode terminal, which is an end portion of the anode body, and has a surface with a predetermined surface roughness; and an anode-side electrode layer that covers the surface are provided.
1. A solid electrolytic capacitor comprising:
a capacitor element that has
an anode body,
a dielectric oxide film layer covering the anode body, and
a cathode body formed on the dielectric oxide film layer;
an exterior body that covers the capacitor element;
a contact layer bonded only to an anode terminal portion that is an end portion of the anode body, and has a surface with a predetermined surface roughness; and
an anode-side electrode layer that covers the surface of the contact layer, wherein:
at least part of the anode terminal portion protrudes from the exterior body and penetrates into the anode-side electrode layer, and
a material of the anode-side electrode layer is a conductive resin material having first metal particles mixed in a resin material.
2. The solid electrolytic capacitor of claim 1 , wherein
the predetermined surface roughness is 3 μm or more.
3. The solid electrolytic capacitor of claim 1 , wherein
a cross-sectional shape of the surface of the contact layer in a thickness direction of the anode body has a projection shape or a substantially linear shape at a central portion.
4. The solid electrolytic capacitor of claim 1 , wherein
the contact layer is a metal film formed by accumulating second metal particles on the anode terminal portion.
5. The solid electrolytic capacitor of claim 4 , wherein
the second metal particles are spherical or substantially spherical.
6. The solid electrolytic capacitor of claim 4 , wherein
the contact layer and the anode terminal portion are metal-bonded to each other.
7. The solid electrolytic capacitor of claim 1 , wherein
the contact layer includes a metal having a lower ionization tendency than that of the anode body.