IP Library › Granted Patent US 11,728,738
Granted Patent B2
US 11,728,738 · App. 17/327,119 · Granted Aug 15, 2023

Modular solid-state power converter and fault protector

Inventors: Baljit Singh Riar (Rocky Hill, CT); Suman Dwari (Vernon, CT)
Assignee: HAMILTON SUNDSTRAND CORPORATION
H02M3/33576H02J7/0068H02M1/32
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Quick Facts
Patent No.
US 11,728,738
App. No.
17/327,119
Granted
Aug 15, 2023
Kind
B2
Abstract

An electrical power distribution system includes a first high side sub-module including a high side converter and a high side energy storage device. The first high side sub-module is electrically coupled to a high side load that requires a high voltage or medium voltage DC, the high voltage DC being higher than the medium voltage DC. The system also includes a first low side sub-module including a low side converter and a low side energy storage device. The first high side sub-module and the first low side sub-module are configured to be inductively coupled. The first high side sub-module and the first low side sub-module form a first module.

Claims (26)

1. An electrical power distribution system comprising:

a first high side sub-module including a first high side converter, a second high side converter, and a high side energy storage device connected between and in parallel with the first high side converter and the second high side converter, wherein the first high side sub-module is electrically coupled to a high side load that requires a high voltage or a medium voltage DC, the high voltage DC being higher than the medium voltage DC; and

a first low side sub-module including a first low side converter, a second low side converter, and a low side energy storage device connected between and in parallel with the first low side converter and the second low side converter, wherein the first high side sub-module and the first low side sub-module are configured to be inductively coupled and the first high side sub-module and the first low side sub-module form a first module,

wherein the first high side converter and the high side energy storage device establish a flow path to conduct a load current through the high side energy storage device in response to detecting a fault current detection.

2. The system according to claim 1 , wherein the first low side sub-module is electrically coupled to a low side load that requires a low voltage DC, the low voltage DC being lower than the medium voltage DC.

3. The system according to claim 1 , wherein the first low side sub-module is connected to a DC source and the first low side sub-module is configured to transfer power to the first high side sub-module.

4. The system according to claim 1 , further comprising a second module including a second high side sub-module and a second low side sub-module that are inductively coupled.

5. The system according to claim 4 , wherein the first high side sub-module and the second high side sub-module are connected in series to the high side load.

6. The system according to claim 4 , wherein the first low side sub-module and the second low side sub-module are connected in series to a load, a battery, or a DC source.

7. The system according to claim 1 , wherein the high side energy storage device or the low side energy storage device is a direct current (DC) capacitor.

8. The system according to claim 1 , wherein the high side DC capacitor in the first high side sub-module is arranged to build up charge based on the fault current detection and to be outside a path of current flow based on a lack of the fault current detection.

9. The system according to claim 1 , wherein the second high side converter is configured to function as an inverter, while the high side converter is configured to function as a DC-to-DC converter and the low side converter is configured to function as a rectifier.

10. A method of assembling an electrical power distribution system, the method comprising:

assembling a first high side sub-module to include a first high side converter, a second high side converter, and a high side energy storage device connected between and in parallel with the first high side converter and the second high side converter;

electrically coupling the first high side sub-module to a high side load that requires a high voltage or medium voltage DC, the high voltage DC being higher than the medium voltage DC;

assembling a first low side sub-module to include a first low side converter, a second low side converter, and a low side energy storage device connected between and in parallel with the first low side converter and the second low side converter; and

arranging the first high side sub-module and the first low side sub-module to be inductively coupled, wherein the first high side sub-module and the first low side sub-module form a first module,

wherein the first high side converter and the high side energy storage device establish a flow path to conduct a load current through the high side energy storage device in response to detecting a fault current detection.

11. The method according to claim 10 , further comprising electrically coupling the first low side sub-module to a low side load that requires a low voltage DC being lower than the medium voltage DC.

12. The method according to claim 10 , further comprising connecting the first low side sub-module to a DC source for power transfer from the first low side sub-module to the first high side sub-module.

13. The method according to claim 10 , further comprising assembling a second module to include a second high side sub-module and a second low side sub-module that are inductively coupled.

14. The method according to claim 13 , further comprising connecting the first high side sub-module and the second high side sub-module to the high side load in series.

15. The method according to claim 13 , further comprising connecting the first low side sub-module and the second low side sub-module to a load, a battery, or a DC source in series.

16. The method according to claim 10 , wherein the high side energy storage device or the low side energy storage device is a direct current (DC) capacitor.

17. The method according to claim 10 , further comprising arranging the high side DC capacitor in the first high side sub-module to build up charge based on the fault current detection and to be outside a path of current flow based on a lack of the fault current detection.

18. The method according to claim 10 , wherein the assembling the first high side sub-module includes arranging a second high side converter to function as an inverter, while the high side converter is configured to function as a DC-to-DC converter and the low side converter is configured to function as a rectifier.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2021
From: RAYTHEON TECHNOLOGIES CORPORATION
To: HAMILTON SUNDSTRAND CORPORATION
Reel/Frame 056718/0467 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 21, 2021
From: RIAR, BALJIT SINGH; DWARI, SUMAN
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 056316/0214 →
Continuity (1)
Related Publication 20220376626A1 · Nov 24, 2022
Cited By (1)
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