IP Library Granted Patent US 11,502,356
Granted Patent B2
US 11,502,356 · App. 17/328,308 · Granted Nov 15, 2022

Metal-air cells with minimal air access

Inventors: Ian Pozdol (Middleton, WI); Marc Syvertsen (Middleton, WI); Tony Rubsam (Middleton, WI); Kokkie Schnetz (Middleton, WI)
Assignee: Energizer Brands, LLC
H01M12/06H01M4/244H01M12/02H01M50/394
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Quick Facts
Patent No.
US 11,502,356
App. No.
17/328,308
Granted
Nov 15, 2022
Kind
B2
Abstract

The present technology provides a battery that includes an air cathode, an anode, an aqueous electrolyte that includes an amphoteric surfactant, and a housing that includes one or more air access ports defining a total area of void space (“vent area”), where (1) the battery is a size 13 metal-air battery and the total vent area defined by all of the air access ports is from about 0.050 mm 2 to about 0.115 mm 2 ; or (2) the battery is a size 312 metal-air battery and the total vent area defined by all of the air access ports is from about 0.03 mm 2 to about 0.08 mm 2 .

Claims (23)

1. A battery comprising an air cathode, an anode, an aqueous electrolyte, and a housing, wherein:

the housing comprises one or more air access ports defining a total vent area;

the battery having a nominal electrode interfacial area;

a ratio of total vent area to nominal electrode interfacial area is from about 0.0014 to about 0.0024; and

the aqueous electrolyte comprises an amphoteric fluorosurfactant.

2. The battery of claim 1 , wherein the battery is a size 13 metal-air battery having a nominal diameter of about 8 mm and a nominal height of about 5.4 mm.

3. The battery of claim 1 , wherein the battery is a size 312 metal-air battery having a nominal diameter of about 8 mm and a nominal height of about 3.6 mm.

4. The battery of claim 1 , wherein the battery has a nominal external volume from about 180 mm 3 to about 270 mm 3 .

5. The battery of claim 1 , wherein the nominal electrode interfacial area is about 35 mm 2 .

6. The battery of claim 1 , wherein the total vent area is from about 0.030 mm 2 to about 0.115 mm 2 .

7. The battery of claim 1 , wherein the total vent area is about 0.0498 mm 2 to about 0.0845 mm 2 .

8. The battery of claim 1 , wherein ratio of total vent area to nominal electrode interfacial area is about 0.0014.

9. The battery of claim 1 , wherein ratio of total vent area to nominal electrode interfacial area is about 0.0024.

10. The battery of claim 1 , wherein the anode comprises zinc.

11. The battery of claim 1 further comprising a carbon dioxide scrubbing agent.

12. The battery of claim 10 , further comprising an air diffusion pad and the air diffusion pad comprises the carbon dioxide scrubbing agent.

13. The battery of claim 1 , wherein the amphoteric fluorosurfactant comprises betaine functionality.

14. The battery of claim 1 , wherein the aqueous electrolyte comprises about 500 ppm to about 20,000 ppm lithium hydroxide.

15. The battery of claim 1 , wherein the total vent area defined by all of the air access ports is from about 0.03 mm 2 to about 0.08 mm 2 .

16. A battery comprising an air cathode, an anode, an aqueous electrolyte, and a housing, wherein:

the housing comprises one or more air access ports defining a vent area;

the aqueous electrolyte comprises an amphoteric fluorosurfactant; and

the total vent area is from 45% to 63% less than a comparable battery without the amphoteric fluorosurfactant while providing the same or greater current draw.

Assignments (3)
AMENDED AND RESTATED INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Mar 19, 2025
From: ENERGIZER BRANDS, LLC; ENERGIZER AUTO, INC.,; ENERGIZER AUTO SALES, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 070565/0282 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 1, 2022
From: POZDOL, IAN; SYVERTSEN, MARC; RUBSAM, TONY; SCHNETZ, KOKKIE
To: SPECTRUM BRANDS, INC.
Reel/Frame 060969/0823 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 1, 2022
From: SPECTRUM BRANDS, INC.
To: ENERGIZER BRANDS, LLC
Reel/Frame 060970/0001 →
Continuity (3)
Continuation 16726382 · Dec 24, 2019
Provisional Application 62785619 · Dec 27, 2018
Related Publication 20210280931A1 · Sep 9, 2021