IP Library › Granted Patent US 12,584,404
Granted Patent B2
US 12,584,404 · App. 17/328,410 · Granted Mar 24, 2026

Directional drilling communication protocols, apparatus and methods

Inventors: Albert W. Chau (Woodinville, WA); Loc Viet Lam (Renton, WA); Scott Phillips (Kent, WA)
Assignee: Merlin Technology, Inc.
E21B47/13E21B7/046E21B47/024E21B47/12
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Quick Facts
Patent No.
US 12,584,404
App. No.
17/328,410
Granted
Mar 24, 2026
Kind
B2
Abstract

A transmitter is carried proximate to an inground tool for sensing a plurality of operational parameters relating to the inground tool. The transmitter customizes a data signal to characterize one or more of the operational parameters for transmission from the inground tool based on the operational status of the inground tool. A receiver receives the data signal and recovers the operational parameters. Advanced data protocols are described. Pitch averaging and enhancement of dynamic pitch range for accelerometer readings are described based on monitoring mechanical shock and vibration of the inground tool.

Claims (23)

1 . An apparatus for use in conjunction with a system for performing an inground operation in which a drill string extends from a drill rig to an inground tool such that extension and retraction of the drill string generally produces corresponding movements of the inground tool during the inground operation, said apparatus comprising:

a transmitter configured to be carried proximate to the inground tool for sensing a plurality of operational parameters relating to the inground tool, for detecting whether an operational status of the inground tool is stationary or moving as well as changes in the operational status, and for transmitting a data signal characterizing one or more of the plurality of operational parameters at a higher level of resolution when the inground tool is stationary and at a lower level of resolution when the inground tool is moving; and

a receiver for positioning at an aboveground location for receiving the data signal and for recovering the plurality of operational parameters.

2 . The apparatus of claim 1 wherein the transmitter is configured to determine the operational status of the inground tool as moving based on detecting at least one of movement and rotation of the inground tool.

3 . The apparatus of claim 1 wherein the transmitted data signal characterizing one or more of the plurality of operational parameters includes a static pitch resolution protocol and a dynamic pitch resolution protocol.

4 . The apparatus of claim 3 wherein the static pitch resolution protocol is higher in resolution than the dynamic pitch resolution protocol.

5 . The apparatus of claim 1 wherein the transmitter is configured to detect when the inground tool is stationary and, responsive thereto, switch to a fixed length packet to characterize one or more of the plurality of operational parameters and, thereafter, repeatedly transmit the fixed length packet when the inground tool is stationary for reception by the receiver.

6 . The apparatus of claim 5 wherein the transmitter is further configured to include at least one of a roll orientation, a pitch orientation, a battery status and a temperature of the transmitter as the characterized one or more of the plurality of operational parameters in the fixed length packet.

7 . The apparatus of claim 1 wherein the plurality of operational parameters includes a roll orientation of the transmitter and the transmitter is configured to transmit a roll orientation packet that specifies the roll orientation when the inground tool is rotating and to suspend transmission of the roll orientation packet when the inground tool is not rotating.

8 . The apparatus of claim 1 wherein one of said plurality of operational parameters is a pitch orientation of the inground tool and said transmitter is configured to transmit a low resolution pitch packet responsive to detecting that the inground tool is moving and a high resolution pitch packet responsive to detecting that the inground tool is stationary.

9 . A transmitter for use in conjunction with a receiver as part of a system for performing an inground operation in which a drill string extends from a drill rig to an inground tool which supports the transmitter such that extension and retraction of the drill string generally produces corresponding movements of the inground tool during the inground operation, said transmitter comprising:

at least one sensor for sensing one or more operational parameters relating to the inground tool to produce a sensor signal; and

a processor configured for detecting whether the inground tool is stationary or moving based on the sensor signal, and for transmitting data characterizing one or more of the operational parameters at a higher level of resolution when the inground tool is stationary and at a lower level of resolution when the inground tool is moving.

10 . A transmitter for use in conjunction with a receiver as part of a system for performing an inground operation in which a drill string extends from a drill rig to an inground tool which supports the transmitter such that extension and retraction of the drill string generally produces corresponding movements of the inground tool during the inground operation, said transmitter comprising:

at least one sensor for sensing one or more operational parameters relating to the inground tool; and

a processor configured for transmitting a data signal using a plurality of packet communication protocols including a particular protocol that, responsive to detecting a stationary state of the transmitter, utilizes a fixed data frame to characterize the one or more operational parameters and repeatedly transmits the fixed data frame.

11 . The transmitter of claim 10 configured to include at least one of a roll orientation, a pitch orientation, a battery status and a temperature of the transmitter in the fixed data frame.

12 . An apparatus for use in conjunction with a system for performing an inground operation in which a drill string extends from a drill rig to an inground tool such that extension and retraction of the drill string generally produces corresponding movements of the inground tool during the inground operation, said apparatus comprising:

a transmitter configured to be carried proximate to the inground tool for sensing a plurality of operational parameters relating to the inground tool including a pitch orientation of the transmitter and for transmitting a data signal including a low resolution pitch packet responsive to detecting that the inground tool is moving and a high resolution pitch packet responsive to detecting that the inground tool is stationary; and

a receiver for positioning at an aboveground location for receiving the data signal and for recovering the operational parameters.

13 . An apparatus for use in conjunction with a system for performing an inground operation in which a drill string extends from a drill rig to an inground tool such that extension and retraction of the drill string generally produces corresponding movements of the inground tool during the inground operation, said apparatus comprising:

a transmitter configured to be carried proximate to the inground tool for sensing a plurality of operational parameters relating to the inground tool including a roll orientation of the transmitter and for transmitting a data signal including a low resolution roll packet responsive to detecting that the inground tool is moving and a high resolution roll packet responsive to detecting that the inground tool is stationary; and

a receiver for positioning at an aboveground location for receiving the data signal and for recovering the operational parameters.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 24, 2021
From: CHAU, ALBERT W.; LAM, LOC VIET; PHILLIPS, SCOTT
To: MERLIN TECHNOLOGY, INC.
Reel/Frame 056331/0167 →
Continuity (4)
Continuation 16298988 · Mar 11, 2019
Continuation 14208470 · Mar 13, 2014
Provisional Application 61785410 · Mar 14, 2013
Related Publication 20210277777A1 · Sep 9, 2021
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