Manufacture of aerosol containers
A production line is for aerosol containers (AC) whose exterior surface is printed with inks in a predetermined pattern to form a desired design including both imagery and graphics. The line includes an inking station and a varnish application station through which aerosol containers successively pass. Inks are applied to containers at the inking station and a varnish to the inked exterior of the container at the varnish station. A LED light module ( 12 ) installed between the ink station and varnish station emits a light within a predetermined frequency range onto inked containers. The temperature produced by the LED light source is cooler than that of Uv light sources that could be used for the same purpose. The exterior surface of finished containers exhibit no lapping or discolorations and have improved scratch resistance.
1. An improved manufacturing process for production of aerosol containers whose exterior surface is printed with inks in a predetermined pattern to form a desired design including both imagery and graphics, the improved manufacturing process incorporating a dry offset printing process comprising:
an inking station and a varnish application station interposed in a container production line and through which aerosol containers successively pass, inks being applied to an aerosol container at the inking station and a varnish applied to the inked exterior of the container at the varnish station; and
a LED light module installed between the stations to emit a light within a predetermined range of frequencies onto the inked container, the temperature associated with the LED light transmissions being at a cooler temperature than temperatures associated with Uv light sources which could be used for the same purpose whereby the exterior surface of the finished container exhibits no visible lap lines or discolorations and improved scratch resistance, lap lines and discolorations occurring when Uv light sources utilized in non-dry offset printing processes and operating at a higher temperature than that of the LED light module, such usage thereby causing printed aerosol containers to be rejected.
2. The improved manufacturing process of claim 1 further including installing a mounting bracket for the LED light module on a varnish guard which fits about a varnish unit through which aerosol containers are routed, the mounting bracket comprising two plates extending parallel to each other and longitudinally of the varnish unit substantially the length of the varnish unit.
3. The improved manufacturing process of claim 2 in which the plates are spaced apart from each other thereby to form a slot between them which extends the length of the mounting bracket.
4. The improved manufacturing process of claim 1 in which a mounting ring is installed on an end of a varnish guard facing the aerosol containers moving on the production line with spaced apart mounting brackets installed on the mounting ring for properly positioning the LED light module and ensuring that LED light emitted by the module is properly focused on the passing aerosol containers and that the LED light module remains in a stable position throughout a printing and curing process.
5. The improved manufacturing process of claim 1 wherein certain areas in, about, and adjacent to the inking station and varnish station are blacked out so that any light energy from the LED light module impacting these areas is absorbed and not reflected back toward the containers.
6. In a production line for aerosol containers whose exterior surface is printed with inks in a predetermined pattern to form a desired design including both imagery and graphics, the production line incorporating a dry offset printing process which includes an inking station and a varnish application station through which aerosol containers successively pass, inks being applied to an aerosol container at the inking station and a varnish applied to the inked exterior of the container at the varnish station, the improvement comprising:
a LED light module installed between the stations and emitting a light within a predetermined range of frequencies onto the inked container, the temperature associated with the LED light transmissions being at a cooler temperature than temperatures associated with Uv light sources employed in other, non-dry offset printing processes that could be used for the same purpose whereby the exterior surface of the finished container exhibits no visible lap lines or discolorations and has improved scratch resistance, lap lines and discolorations occurring when Uv light sources utilized in non-dry offset printing processes and operating at a higher temperature than that of the LED light module, such usage thereby causing printed aerosol containers to be rejected.
7. The improvement of claim 6 further including a mounting bracket for the LED light module which is installed on a varnish guard that fits about a varnish unit through which aerosol containers are routed, the mounting bracket comprising two plates extending parallel to each other and longitudinally of the varnish unit substantially the length of the varnish unit.
8. The improvement of claim 7 in which the plates are spaced apart from each other thereby to form a slot between them which extends the length of the mounting bracket.
9. The improvement of claim 6 further including a mounting ring is installed on an end of a varnish guard facing the aerosol containers moving on the production line, and spaced apart mounting brackets installed on the mounting ring for properly positioning the LED light module and ensuring that LED light emitted by the module is properly focused on the passing aerosol containers and that the LED light module remains in a stable position throughout a printing and curing process.
10. The improvement of claim 6 further including blacking out certain areas in, about, and adjacent to the inking station and varnish station so that any light energy from the LED light module impacting these areas is absorbed and not reflected back toward the containers.