IP Library › Granted Patent US 11,639,757
Granted Patent B2
US 11,639,757 · App. 17/334,342 · Granted May 2, 2023

Systems and methods for operating a ball valve

Inventors: Gabriel Young (Colorado Springs, CO); William T. Ball (Colorado Springs, CO)
Assignee: WCM Industries, Inc.
F16K31/041F16K5/0647
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Quick Facts
Patent No.
US 11,639,757
App. No.
17/334,342
Filed
May 28, 2021
Granted
May 2, 2023
Kind
B2
Art Unit
3753
USPC
251/129.05
Abstract

Aspects of the disclosure relate to providing a pulse control to a ball valve to reduce the amount of torque required to adjust the position of the ball valve. In an aspect, the technology relates to a method for reducing resistance of a ball valve. The method includes generating a pulse having a duration and a polarity; providing the pulse to an actuator configured to rotate a ball of the ball valve; and rotating, by the actuator, the ball of the ball valve by an amount based on the duration of the pulse and a direction based on the polarity of the pulse, wherein the ball valve does not change state after rotation of the ball.

Claims (52)

1. A method for reducing resistance of a ball valve, the method comprising:

generating a pulse having a duration and a polarity;

providing the pulse to an actuator configured to rotate a ball of the ball valve; and

rotating, by the actuator, the ball of the ball valve by an amount based on the duration of the pulse and a direction based on the polarity of the pulse, wherein the ball valve does not change state after rotation of the ball.

2. The method of claim 1 , further comprising:

determining a position of the ball valve; and

based on the determined position of the ball valve, setting the polarity of the pulse.

3. The method of claim 2 , wherein:

the position of the ball valve is fully closed; and

the polarity is set to cause the actuator to rotate the ball towards the fully open position.

4. The method of claim 2 , wherein:

the position of the ball valve is fully open; and

the polarity is set to cause the actuator to rotate the ball towards the fully closed position.

5. The method of claim 1 , wherein the duration is set based on inputs received from input components provided in valve circuitry connected to the ball valve.

6. The method of claim 1 , wherein the actuator rotates the ball less than five degrees.

7. The method of claim 1 , further comprising providing, to the actuator, a subsequent pulse having a polarity opposite the polarity of the pulse.

8. The method of claim 1 , wherein the pulse is generated locally by valve circuitry connected to the ball valve.

9. The method of claim 1 , wherein, after rotating the ball of the ball valve by the amount, the state of the ball valve is at least partially open, the method further comprising:

supplying power to the ball valve to charge a capacitor;

removing power from the ball valve; and

after removing power from the ball valve, causing the capacitor to discharge to rotate the ball of the ball valve such that the state of the ball valve is fully closed.

10. The method of claim 9 , further comprising:

reapplying power to the ball valve; and

causing the ball of the ball valve to rotate such that the state of the ball valve is fully open.

11. A method for reducing resistance of a ball valve, the method comprising:

generating a series of pulses, including a first pulse and a second pulse, wherein:

the first pulse has a first duration and a first polarity; and

the second pulse has a second duration and a second polarity, wherein the second polarity is opposite the first polarity; and

transmitting the series of pulses to an actuator configured to control the position of a ball of the ball valve.

12. The method of claim 11 , wherein the first pulse and the second pulse are provided as a first pulse pair.

13. The method of claim 12 , wherein the first duration is the same as the second duration.

14. The method of claim 12 , wherein:

the series of pulses includes a second pulse pair that includes a third pulse and a fourth pulse; and

the second pulse pair is provided a period (P) after the first pulse pair is provided.

15. The method of claim 14 , wherein the second pulse is provided a time interval (T) after the first pulse is provided, wherein a ratio between the time interval (T) and the period (P) is less than 1/100.

16. The method of claim 14 , wherein the period (P) is at least one hour.

17. The method of claim 11 , further comprising:

receiving, by the actuator, the series of pulses; and

rotating, by the actuator, the ball of the ball valve according the series of pulses.

18. The method of claim 11 , wherein the series of pulses are generated and transmitted by a utility control device located remotely from the ball valve.

19. The method of claim 18 , further comprising, transmitting, by the utility control device, the series of pulses to at least one additional ball valve.

20. A method for rotating a ball valve having a ball and an actuator, the method comprising:

applying, at a first time, an open signal to the actuator of the ball valve when the ball valve is in a fully closed state;

receiving, at a second time, a first signal from a close limit switch of the ball valve, the first signal indicating the ball has begun rotation;

receiving, at a third time, a second signal from an open limit switch of the ball valve, the second signal indicating the ball has rotated into the fully open position;

based on the first time and the second time, determining a delay time;

based on the second time and the third time, determining a rotation time;

based on the delay time, the rotation time, and a number of degrees the ball rotated from the fully closed state to the fully open state, determining a pulse duration;

generating a pulse having the determined pulse duration;

providing the pulse to the actuator; and

rotating, by the actuator, the ball of the ball valve by an amount based on the duration of the pulse.

21. The method of claim 20 , wherein the ball valve does not change state after rotation of the ball.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 28, 2021
From: YOUNG, GABRIEL; BALL, WILLIAM T.
To: WCM INDUSTRIES, INC.
Reel/Frame 056388/0530 →
Continuity (2)
Provisional Application 63045502 · Jun 29, 2020
Related Publication 20210404575A1 · Dec 30, 2021
Cited By (1)
US 12,717,356