IP Library Granted Patent US 12,009,363
Granted Patent B2
US 12,009,363 · App. 17/347,066 · Granted Jun 11, 2024

Method for forming source/drain contacts

Inventors: Shao-Ming Koh (Hsinchu, TW); Chen-Ming Lee (Taoyuan County, TW); Fu-Kai Yang (Hsinchu, TW); Mei-Yun Wang (Hsin-Chu, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
H01L27/092H01L21/02057H01L21/28525H01L21/302H01L21/30608H01L21/3065H01L21/31138H01L21/47573H01L21/76801H01L21/823418H01L21/823437H01L21/823814H01L21/823821H01L23/485H01L27/0924H01L29/7848H01L29/165H01L29/41791H01L29/665
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Quick Facts
Patent No.
US 12,009,363
App. No.
17/347,066
Granted
Jun 11, 2024
Kind
B2
Abstract

Semiconductor devices and methods of forming the same are provided. In one embodiments, a semiconductor device includes an n-type transistor region and a p-type transistor region. The n-type transistor region includes a first gate stack, a first gate spacer over sidewalls of the first gate stack, an n-type epitaxial feature in a source/drain (S/D) region of the n-type transistor region, and a first metal silicide layer over the n-type epitaxial feature. The p-type transistor region includes a second gate stack, a second gate spacer over sidewalls of the second gate stack, a p-type epitaxial feature in an S/D region of the p-type transistor region, a dopant-containing implant layer over the p-type epitaxial feature, and a second metal silicide layer over the dopant-containing implant layer. The dopant-containing implant layer includes a metallic dopant.

Claims (52)

1. A semiconductor device, comprising:

an n-type transistor region including:

a first gate stack;

a first gate spacer over sidewalls of the first gate stack;

an n-type epitaxial feature in a source/drain (S/D) region of the n-type transistor region; and

a first metal silicide layer over the n-type epitaxial feature; and

a p-type transistor region including:

a second gate stack;

a second gate spacer over sidewalls of the second gate stack;

a p-type epitaxial feature in an S/D region of the p-type transistor region;

a dopant-containing implant layer over the p-type epitaxial feature, wherein the dopant-containing implant layer includes a metallic dopant; and

a second metal silicide layer over the dopant-containing implant layer,

wherein a top surface of the n-type epitaxial feature has a first concave profile, a top surface of the p-type epitaxial feature has a second concave profile, and a lowest point of the first concave profile is below a lowest point of the second concave profile.

2. The semiconductor device of claim 1 , wherein the metallic dopant is gallium (Ga).

3. The semiconductor device of claim 1 , wherein the p-type epitaxial feature and the dopant-containing implant layer both include silicon germanium (SiGe).

4. The semiconductor device of claim 1 , wherein the n-type epitaxial feature is substantially free of the metallic dopant.

5. The semiconductor device of claim 1 , wherein the dopant-containing implant layer further includes a non-metallic dopant.

6. The semiconductor device of claim 5 , wherein the non-metallic dopant is boron (B).

7. The semiconductor device of claim 1 , wherein the first and second metal silicide layers include different metallic elements.

8. The semiconductor device of claim 7 , wherein the second metal silicide layer includes the metallic dopant and the first metal silicide layer is substantially free of the metallic dopant.

9. The semiconductor device of claim 1 , wherein a first vertical distance between a bottom surface of the first gate spacer and the lowest point of the first concave profile is greater than a second vertical distance between a bottom surface of the second gate spacer and the lowest point of the second concave profile.

10. The semiconductor device of claim 1 , wherein the lowest point of the first concave profile is below the lowest point of the second concave profile for at least 5 nm.

11. A semiconductor device, comprising:

a fin protruding from a substrate, the fin having a first source/drain (S/D) region, a second S/D region, and a channel region connecting the first and second S/D regions;

a gate structure over the channel region of the fin;

a first S/D feature comprising silicon germanium (SiGe) disposed in the first S/D region of the fin, wherein a top portion of the first S/D feature is doped with gallium (Ga) and a bottom portion of the first S/D feature is free of Ga;

a second S/D feature disposed in the second S/D region of the fin, wherein the second S/D feature is free of Ga, and wherein in cross-sectional views each along a lengthwise direction of the gate structure, a top surface of the first S/D feature is below a top surface of the second S/D feature;

a metal silicide layer over the top surface of the first S/D feature; and

an S/D contact disposed on the metal silicide layer and electrically coupled to the first S/D feature.

12. The semiconductor device of claim 11 , wherein in a cross-sectional view along a lengthwise direction of the fin, a top surface of the first S/D feature has a concave profile with a lowest point below a top surface of the fin.

13. The semiconductor device of claim 11 , wherein the top portion of the first S/D feature is also doped with boron (B).

14. The semiconductor device of claim 11 , further comprising:

a gate spacer layer disposed on sidewalls of the gate structure;

a contact etch stop layer (CESL) disposed on sidewalls of the gate spacer layer; and

a protective dielectric layer interposing the CESL and the S/D contact.

15. The semiconductor device of claim 11 , wherein in a cross-sectional view along a lengthwise direction of the fin, the top surface of the first S/D feature has a concave profile, and the top surface of the second S/D feature is substantially flat.

16. The semiconductor device of claim 11 , wherein in the cross-sectional views each along the lengthwise direction of the gate structure, the top surface of the first S/D feature and the top surface of the second S/D feature each have a rhombus profile.

17. The semiconductor device of claim 11 , wherein the second S/D feature includes SiGe.

18. A semiconductor device comprising:

an n-type FinFET region including:

a first gate stack;

a first gate spacer over sidewalls of the first gate stack;

an n-type epitaxial feature in a source/drain (S/D) region of the n-type FinFET region; and

a first metal silicide layer over the n-type epitaxial feature; and

a p-type FinFET region including:

a second gate stack;

a second gate spacer over sidewalls of the second gate stack;

a silicon germanium (SiGe) epitaxial feature in an S/D region of the p-type FinFET region, wherein a top portion of the SiGe epitaxial feature includes gallium (Ga); and

a second metal silicide layer over the top portion of the SiGe epitaxial feature,

wherein a top surface of the n-type epitaxial feature has a first concave profile, a top surface of the SiGe epitaxial feature has a second concave profile, and a lowest point of the first concave profile is below a lowest point of the second concave profile.

19. The semiconductor device of claim 18 , wherein the SiGe epitaxial feature further includes boron (B).

20. The semiconductor device of claim 18 , wherein a first vertical distance between a bottom surface of the first gate spacer and the lowest point of the first concave profile is greater than a second vertical distance between a bottom surface of the second gate spacer and the lowest point of the second concave profile.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 14, 2021
From: KOH, SHAO-MING; LEE, CHEN-MING; YANG, FU-KAI; WANG, MEI-YUN
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 056536/0179 →
Continuity (3)
Division 15867058 · Jan 10, 2018
Provisional Application 62589080 · Nov 21, 2017
Related Publication 20210313324A1 · Oct 7, 2021
Cited By (1)
US 12,672,346