IP Library › Granted Patent US 12,245,767
Granted Patent B2
US 12,245,767 · App. 17/347,129 · Granted Mar 11, 2025

Handheld electromechanical surgical system

Inventors: Charles R. Kollar (West Hartford, CT); Alexander Hart (Tolland, CT); Haley Strassner (Hamden, CT); David E. Valentine (Hamden, CT); James Delbo (North Haven, CT); Jonathan M. Sandor (North Haven, CT)
Assignee: Covidien LP
A61B17/1155A61B2017/00486A61B2017/0053A61B2017/07257A61B2017/07285
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Quick Facts
Patent No.
US 12,245,767
App. No.
17/347,129
Filed
Jun 14, 2021
Granted
Mar 11, 2025
Kind
B2
Art Unit
3771
USPC
606/219
Abstract

A surgical instrument includes an annular reload, and an anvil assembly configured to move relative to the annular reload between an open position and a preset closed position, in which the anvil assembly and the annular reload define a preset gap distance therebetween. A processor of the surgical instrument is configured to determine a difference between the preset gap distance and an actual gap distance gap distance between the anvil assembly and the annular reload, and adjust a staple stroke and a cutting stroke by the determined difference between the preset gap distance and the actual gap distance.

Claims (47)

1. A surgical instrument comprising:

a handle assembly including a memory having instructions stored therein, and a processor configured to execute the instructions;

an adapter assembly configured to selectively couple to the handle assembly, the adapter assembly including a trocar; and

an end effector including:

an annular reload configured to selectively couple to a distal portion of the adapter assembly and configured for a stapling sequence and a cutting sequence; and

an anvil assembly configured to be coupled to the trocar and moved relative to the annular reload between an open position and a preset closed position, wherein the anvil assembly and the annular reload define a preset gap distance therebetween when in the preset closed position;

wherein the processor, using the instructions stored in the memory, is configured to:

determine a difference between the preset gap distance and an actual gap distance between the anvil assembly and the annular reload when the anvil assembly is in an actual closed position; and

prior to the stapling sequence and the cutting sequence, adjust each of a staple stroke for the stapling sequence and a cutting stroke for the cutting sequence by the determined difference between the preset gap distance and the actual gap distance.

2. The surgical instrument according to claim 1 , wherein the annular reload includes one or more staples and the staple stroke is a linear distance traveled by the one or more staples during the stapling sequence.

3. The surgical instrument according to claim 2 , wherein the annular reload further includes an annular knife and the cutting stroke is a linear distance traveled by the annular knife during the cutting sequence.

4. The surgical instrument according to claim 3 , wherein the memory has stored therein a preset staple stroke and a preset cutting stroke each corresponding to the preset gap distance, and wherein the adjusted staple stroke is the preset staple stroke minus the determined difference between the preset gap distance and the actual gap distance, and the adjusted cutting stroke is the preset cutting stroke minus the difference between the preset gap distance and the actual gap distance.

5. The surgical instrument according to claim 1 , wherein the processor is further configured to determine whether the actual gap distance is less than the preset gap distance.

6. The surgical instrument according to claim 1 , wherein the processor is further configured to:

determine, when the end effector is in the preset closed position, that a force exerted on the trocar is less than a threshold force; and

retract the anvil assembly toward the annular reload to the actual closed position in response to determining that the force exerted on the trocar is less than the threshold force.

7. The surgical instrument according to claim 6 , wherein the processor is further configured to update the preset gap distance upon determining that the force exerted on the trocar is at the threshold force.

8. A method of using a surgical instrument, the method comprising:

retracting an anvil assembly toward an annular reload from an open position to a preset closed position, with the anvil assembly and the annular reload defining a preset gap distance when in the preset closed position, wherein the annular reload is configured for a stapling sequence and a cutting sequence;

further retracting the anvil assembly toward the annular reload from the preset closed position to an actual closed position defining an actual gap distance for further tissue compression;

determining a difference between the preset gap distance and the actual gap distance between the anvil assembly and the annular reload; and

prior to the stapling sequence and the cutting sequence, adjusting each of a staple stroke of the stapling sequence and a cutting stroke of the cutting sequence by the determined difference between the preset gap distance and the actual gap distance.

9. The method according to claim 8 , wherein the staple stroke is a linear distance traveled by one or more staples during the stapling sequence, and the cutting stroke is a linear distance traveled by an annular knife during the cutting sequence.

10. The method according to claim 9 , wherein the surgical instrument comprises a memory storing a preset staple stroke and a preset cutting stroke, and wherein the adjusted staple stroke is equal to the preset staple stroke minus the difference between the preset gap distance and the actual gap distance, and wherein the adjusted cutting stroke is equal to the preset cutting stroke minus the difference between the preset gap distance and the actual gap distance.

11. The method according to claim 10 , further comprising:

ejecting the one or more staples from the annular reload by the adjusted staple stroke; and

advancing the annular knife from the annular reload by the adjusted cutting stroke.

12. The method according to claim 8 , further comprising determining, when the anvil assembly is in the preset closed position, that a force exerted on the anvil assembly by tissue is less than a threshold force, wherein the anvil assembly is further retracted to the actual closed position in response to determining that the force exerted on the anvil assembly is less than the threshold force.

13. The method according to claim 12 , further comprising updating the preset gap distance upon determining that the force exerted on the anvil assembly is at the threshold force.

14. A surgical instrument comprising:

an adapter assembly including a trocar;

an end effector including:

an annular reload configured to selectively couple to a distal portion of the adapter assembly and having one or more staples and an annular knife, the annular reload configured for a stapling sequence and a cutting sequence; and

an anvil assembly configured to be coupled to the trocar and moved relative to the annular reload between an open position and a preset closed position, wherein the anvil assembly and the annular reload define a preset gap distance therebetween when in the preset closed position;

a force sensor configured to sense an applied force on the trocar while moving the anvil assembly; and

a processor operably coupled to the adapter assembly and communicatively coupled to the force sensor, and configured to:

retract the anvil assembly toward the annular reload until the applied force on the trocar reaches a target threshold load to define an actual gap distance;

determine a difference between the preset gap distance and the actual gap distance between the anvil assembly and the annular reload; and

prior to the stapling sequence and the cutting sequence, adjust each of a staple stroke and a cutting stroke by the determined difference between the preset gap distance and the actual gap distance.

15. The surgical instrument according to claim 14 , wherein the staple stroke is a linear distance traveled by one or more staples during the stapling sequence, and the cutting stroke is a linear distance traveled by an annular knife during the cutting sequence.

16. The surgical instrument according to claim 15 , further comprising a memory storing a preset staple stroke and a preset cutting stroke each corresponding to the preset gap distance.

17. The surgical instrument according to claim 16 , wherein the adjusted staple stroke is the preset staple stroke minus the determined difference between the preset gap distance and the actual gap distance, and the adjusted cutting stroke is the preset cutting stroke minus the difference between the preset gap distance and the actual gap distance.

18. The surgical instrument according to claim 14 , wherein the processor is further configured to determine whether the actual gap distance is less than the preset gap distance.

19. The surgical instrument according to claim 14 , wherein the processor is further configured to:

determine, when the end effector is in the preset closed position, a that the applied force exerted on the trocar is less than the target threshold load; and

further retract the anvil assembly toward the annular reload in response to determining that the force exerted on the trocar is less than the target threshold load.

20. The surgical instrument according to claim 19 , wherein the processor is further configured to update the preset gap distance upon determining that the applied force exerted on the trocar is at the target threshold load.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 17, 2024
From: STRASSNER, HALEY
To: COVIDIEN LP
Reel/Frame 069611/0383 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 16, 2021
From: KOLLAR, CHARLES R.; VALENTINE, DAVID E.; HART, ALEXANDER J.; DELBO, JAMES; SANDOR, JONATHAN M.
To: COVIDIEN LP
Reel/Frame 056879/0365 →
Continuity (2)
Provisional Application 63051026 · Jul 13, 2020
Related Publication 20220008078A1 · Jan 13, 2022
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