IP Library Granted Patent US 12,318,113
Granted Patent B2
US 12,318,113 · App. 17/353,266 · Granted Jun 3, 2025

Power operated dermatome with shielded rotary knife blade

Inventors: Bernard J. Esarey (Lorain, OH); Jeffrey A. Whited (Richfield, OH)
Assignee: Exsurco Medical, Inc.
A61B17/322A61B2090/033
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Quick Facts
Patent No.
US 12,318,113
App. No.
17/353,266
Granted
Jun 3, 2025
Kind
B2
Abstract

A combination ( 2290 ) of an annular rotary knife blade ( 2300 ) and blade housing assembly ( 2400 ) for a power operated dermatome ( 2000 ). The rotary knife blade includes an inner wall ( 2310 ) defining an interior region ( 2301 ) and including a lower tissue-directing surface ( 2370 ) adjacent a cutting edge ( 2360 ) and a radially recessed upper portion ( 2380 ). The blade housing assembly includes a blade housing ( 2410 ) having a first end ( 2412 ) and an axially spaced apart second end ( 2414 ) and an inner wall ( 2416 ) and a radially spaced apart outer wall ( 2418 ). The blade housing includes a blade housing cover ( 2450 ) extending from the inner wall into the blade interior region. The blade housing cover includes a shield ( 2470 ) extending along the recessed upper portion of the rotary knife blade inner wall and having an inner surface ( 2472 ) adjacent and continuing the lower tissue-directing surface of the rotary knife blade inner wall.

Claims (28)

1. A combination of an annular rotary knife blade and a blade housing assembly for a power operated dermatome, the combination comprising:

the annular rotary knife blade supported for rotation about an axis of rotation by the blade housing assembly, the annular rotary knife blade including a first end and an axially spaced apart second end and an inner wall and a radially spaced apart outer wall, the second end including a cutting edge defining a cutting plane orthogonal to the axis of rotation of the annular rotary knife blade, the inner wall of the annular rotary knife blade being frustoconical and defining an interior region of the annular rotary knife blade, the outer wall of the annular rotary knife blade including a continuous rolling bearing strip permanently affixed thereto which supports the annular rotary knife blade for rotation with respect to the blade housing assembly and defines a portion of an outer peripheral surface of the annular rotary knife blade, the continuous rolling bearing strip comprising a plurality of rolling bearings rotatably supported in spaced apart relation in a separator cage; and

the blade housing assembly comprising a blade housing having a first bearing surface that is engaged by the plurality of rolling bearings of the continuous rolling bearing strip of the annular rotary knife blade to rotatably support the annular rotary knife blade, the blade housing including an inner wall and a radially spaced apart outer wall and an upper end and an axially spaced apart lower end, an upper portion of the inner wall of the blade housing being frustoconical.

2. The combination of the annular rotary knife blade and the blade housing assembly of claim 1 wherein the blade housing assembly further includes a blade lock ring, the blade housing assembly including a bearing race comprising the first bearing surface defined by the inner wall of the blade housing and a second bearing surface defined by an inner wall of the blade lock ring.

3. The combination of the annular rotary knife blade and the blade housing assembly of claim 1 wherein the frustoconical upper portion of the inner wall of the blade housing continues the frustoconical inner wall of the annular rotary knife blade.

4. The combination of the annular rotary knife blade and the blade housing assembly of claim 1 wherein the frustoconical inner wall of the annular rotary knife blade includes an upper region and a lower region separated by a discontinuity, an angle of the lower region with respect to the cutting plane being less than an angle of the upper region with respect to the cutting plane.

5. The combination of the annular rotary knife blade and the blade housing assembly of claim 1 wherein the continuous rolling bearing strip is a continuous annular rolling bearing strip and a plane passing through respective centers of the rolling bearings of the plurality of rolling bearings of the continuous rolling bearing strip of the annular rotary knife blade defines a rotational plane of the annular rotary knife blade, the rotational plane of the annular rotary knife blade being substantially parallel with the cutting plane of the annular rotary knife blade.

6. The combination of the annular rotary knife blade and the blade housing assembly of claim 1 wherein the portion of an outer peripheral surface of the annular rotary knife blade defined by the continuous rolling bearing strip is an convex bearing surface of the annular rotary knife blade.

7. The combination of the annular rotary knife blade and the blade housing assembly of claim 1 wherein the annular rotary knife blade includes an upper body section and a lower blade section extending from the upper body section, the upper body section including an inner wall and a radially spaced apart outer wall and an upper end and an axially spaced apart lower end, the lower blade section including an inner wall and a radially spaced apart outer wall and an upper end and an axially spaced apart lower end, a radially extending shoulder bridges the outer wall of the upper body section and the lower blade section such that the outer wall of the lower blade section is stepped radially inwardly with respect to the outer wall of the upper body section.

8. The combination of the annular rotary knife blade and the blade housing assembly of claim 1 wherein the continuous rolling bearing strip of the annular rotary knife blade is rotatably supported by the outer wall of the annular rotary knife blade.

9. The combination of the annular rotary knife blade and the blade housing assembly of claim 1 wherein the continuous rolling bearing strip rotates with respect to the outer wall of the annular rotary knife blade.

10. An annular rotary knife blade supported for rotation about an axis of rotation in a power operated dermatome, the annular rotary knife blade comprising:

an upper body section and a lower blade section extending from the upper body section, the upper body section including a frustoconical inner wall and a radially spaced apart outer wall and an upper end and an axially spaced apart lower end, the lower blade section including a frustoconical inner wall and a radially spaced apart outer wall and an upper end and an axially spaced apart lower end, the lower end of the lower blade section including a cutting edge of the annular rotary knife blade, the cutting edge defining a cutting plane orthogonal to the axis of rotation of the annular rotary knife blade;

the frustoconical inner wall of the upper body section and the frustoconical inner wall of the lower blade section defining an inner wall of the blade annular rotary knife blade and an interior region of the annular rotary knife blade, a radially extending shoulder bridging the outer wall of the upper body section and the outer wall of the lower blade section such that the outer wall of the lower blade section is stepped radially inwardly with respect to the outer wall of the upper body section; and

the outer wall of the upper body section of the annular rotary knife blade including a continuous rolling bearing strip permanently affixed thereto which supports the annular rotary knife blade for rotation about the axis of rotation, the rolling bearing strip comprising a plurality of rolling bearings rotatably supported in spaced apart relation in a separator cage.

11. The annular rotary knife blade of claim 10 wherein the continuous rolling bearing strip defines a portion of an outer peripheral surface of the annular rotary knife blade.

12. The annular rotary knife blade of claim 11 wherein the portion of an outer peripheral surface of the annular rotary knife blade defined by the continuous rolling bearing strip is a convex bearing surface of the annular rotary knife blade.

13. The annular rotary knife blade of claim 10 wherein the continuous rolling bearing strip is rotatably supported by the outer wall of the upper body section of the annular rotary knife blade.

14. The annular rotary knife blade of claim 10 wherein the continuous rolling bearing strip rotates with respect to the outer wall of the upper body section of the annular rotary knife blade.

15. The annular rotary knife blade of claim 10 wherein the frustoconical inner wall of the lower blade section includes an upper region and a lower region separated by a discontinuity.

16. The annular rotary knife blade of claim 10 wherein the outer wall of the upper body section includes a radially inwardly extending bearing face which provides a seating surface for the plurality of rolling bearings of the continuous rolling bearing strip.

17. An annular rotary knife blade supported for rotation in a power operated dermatome, the annular rotary knife blade comprising:

an upper body section and a lower blade section extending from the upper body section, the upper body section including a frustoconical inner wall and a radially spaced apart outer wall and an upper end and an axially spaced apart lower end, the lower blade section including a frustoconical inner wall and a radially spaced apart outer wall and an upper end and an axially spaced apart lower end, the lower end of the lower blade section including a cutting edge of the annular rotary knife blade;

the frustoconical inner wall of the upper body section and the frustoconical inner wall of the lower blade section defining an inner wall of the blade annular rotary knife, a radially extending shoulder bridging the outer wall of the upper body section and the outer wall of the lower blade section such that the outer wall of the lower blade section is radially inwardly with respect to the outer wall of the upper body section; and

the outer wall of the upper body section of the annular rotary knife blade including a continuous rolling bearing strip permanently affixed thereto which supports the annular rotary knife blade for rotation about the axis of rotation, the rolling bearing strip comprising a plurality of rolling bearings rotatably supported in spaced apart relation in a separator cage.

18. The annular rotary knife blade of claim 17 wherein an entirety of the upper end of the upper body section is radially outward of an entirety of the lower blade section.

19. The annular rotary knife blade of claim 17 wherein the continuous rolling bearing strip is rotatably supported by the outer wall of the upper body section of the annular rotary knife blade.

20. The annular rotary knife blade of claim 17 wherein the continuous rolling bearing strip rotates with respect to the outer wall of the upper body section of the annular rotary knife blade.

Assignments (4)
TERMINATION AND RELEASE OF SECOND LIEN SECURITY INTEREST IN PATENT RIGHTS Recorded Dec 9, 2025
From: UBS AG, STAMFORD BRANCH
To: BETTCHER INDUSTRIES, INC.; CANTRELL GAINCO GROUP INC.; EXSURCO MEDICAL, INC.; ICB, L.L.C.
Reel/Frame 073917/0220 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 9, 2025
From: ESAREY, BERNARD J.; WHITED, JEFFREY A.
To: EXSURCO MEDICAL, INC.
Reel/Frame 071071/0093 →
SECURITY INTEREST IN PATENT RIGHTS - FIRST LIEN Recorded Dec 27, 2021
From: BETTCHER INDUSTRIES, INC.; CANTRELL GAINCO GROUP INC.; EXSURCO MEDICAL, INC.; ICB, L.L.C.
To: UBS AG, STAMFORD BRANCH, AS COLLATERAL AGENT
Reel/Frame 058592/0717 →
SECURITY INTEREST IN PATENT RIGHTS - SECOND LIEN Recorded Dec 27, 2021
From: BETTCHER INDUSTRIES, INC.; CANTRELL GAINCO GROUP INC.; EXSURCO MEDICAL, INC.; ICB, L.L.C.
To: UBS AG, STAMFORD BRANCH, AS COLLATERAL AGENT
Reel/Frame 058592/0759 →
Continuity (4)
Continuation 16056083 · Aug 6, 2018
Continuation 13842224 · Mar 15, 2013
Continuation In Part 13606836 · Sep 7, 2012
Related Publication 20210307774A1 · Oct 7, 2021
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