IP Library Granted Patent US 11,766,259
Granted Patent B2
US 11,766,259 · App. 17/361,596 · Granted Sep 26, 2023

Method of deforming staples from two different types of staple cartridges with the same surgical stapling instrument

Inventors: Frederick E. Shelton, IV (Hillsboro, OH); Jason L. Harris (Lebanon, OH); Gregory J. Bakos (Mason, OH)
Assignee: Cilag GmbH International
A61B17/07207A61B17/0644A61B34/30A61B2017/00017A61B2017/0053A61B2017/00398A61B2017/00464A61B2017/00526A61B2017/00734A61B2017/00862A61B2017/00938A61B2017/07235A61B2017/07242A61B2017/07257A61B2017/07264A61B2017/07271A61B2017/07278A61B2017/07285A61B2017/2933A61B2090/0814
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Quick Facts
Patent No.
US 11,766,259
App. No.
17/361,596
Filed
Jun 29, 2021
Granted
Sep 26, 2023
Kind
B2
Art Unit
3731
USPC
227/175.1
Abstract

Methods for providing and using a surgical instrument system are disclosed.

Claims (61)

1. A stapling assembly, comprising:

a first jaw;

a second jaw movable relative to said first jaw;

a staple cartridge comprising a plurality of staples, wherein each said staple comprises a staple diameter; and

an anvil configured to deform said staples, said anvil comprising:

a tissue-engaging surface; and

forming pockets defined in said tissue-engaging surface, wherein said forming pockets are configured to deform legs of said staples, and wherein said forming pockets comprise:

a proximal forming pocket, comprising:

a forming surface, wherein said forming surface comprises an entry zone comprising a first radius of curvature and an exit zone comprising a second radius of curvature;

sidewalls extending at an angle from said forming surface toward said tissue-engaging surface; and

a groove defined in said forming surface, wherein said groove comprises a rounded cross-sectional profile comprising a diameter less than said staple diameter; and

a distal forming pocket.

2. The stapling assembly of claim 1 , wherein said groove is positioned only in said exit zone.

3. The stapling assembly of claim 1 , wherein said groove comprises two longitudinal edges configured to provide dual-tangent contact between each said longitudinal edge and a said staple.

4. The stapling assembly of claim 1 , wherein said groove and said forming surface comprise a fillet transition between said groove and said forming surface.

5. The stapling assembly of claim 1 , wherein said forming pockets define a longitudinal pocket axis, and wherein said forming pockets are bilaterally symmetric with respect to said longitudinal pocket axis.

6. The stapling assembly of claim 1 , wherein said forming pockets define a longitudinal pocket axis, and wherein said forming pockets are bilaterally asymmetric with respect to said longitudinal pocket axis.

7. The stapling assembly of claim 6 , wherein said groove does not intersect said longitudinal pocket axis.

8. The stapling assembly of claim 6 , wherein said groove comprises:

a first portion positioned on a first side of said longitudinal pocket axis; and

a second portion positioned on a second side of said longitudinal pocket axis, wherein said groove intersects said longitudinal pocket axis.

9. The stapling assembly of claim 1 , wherein said first radius of curvature and said second radius of curvature are different.

10. The stapling assembly of claim 1 , wherein the staple diameter of each said staple is between 0.0079 inches and 0.0094 inches.

11. The stapling assembly of claim 10 , wherein the diameter of said groove is less than 0.0094 inches but greater than 0.0079 inches.

12. The stapling assembly of claim 10 , wherein the diameter of said groove is less than 0.0079 inches.

13. The stapling assembly of claim 1 , wherein said groove extends from a portion of said entry zone through a portion of said exit zone.

14. The stapling assembly of claim 1 , wherein said groove extends from a portion of said entry zone through the entirety of said exit zone.

15. The stapling assembly of claim 1 , wherein said forming surface comprises a proximal end and a distal end, wherein said groove comprises a first diameter at said proximal end and a second diameter at said distal end, and wherein said second width is greater than said first width.

16. A stapling assembly, comprising:

a first jaw;

a second jaw movable relative to said first jaw;

a staple cartridge comprising a plurality of staples, wherein each said staple is comprised of a wire having a wire diameter, and wherein each said staple comprises staple legs; and

an anvil configured to deform said staples, said anvil comprising:

a tissue-engaging surface; and

forming pockets defined in said tissue-engaging surface, wherein each said forming pocket is configured to deform the leg of a said staple, and wherein said forming pockets comprise:

a proximal forming pocket, comprising:

a forming surface, wherein said forming surface comprises an entry zone comprising a first radius of curvature and an exit zone comprising a second radius of curvature;

sidewalls extending between said forming surface and said tissue-engaging surface; and

a tip control channel defined in said forming surface, wherein said tip control channel defines a tip control axis, and wherein said tip control channel comprises a curved cross-sectional profile comprising a diameter less than said wire diameter; and

a distal forming pocket.

17. A stapling assembly, comprising:

a first jaw;

a second jaw movable relative to said first jaw;

a staple cartridge comprising a plurality of staples; and

an anvil configured to deform said staples, said anvil comprising:

a tissue-engaging surface; and

forming pockets defined in said tissue-engaging surface, wherein each said forming pocket is configured to deform a leg of a said staple, and wherein said forming pockets comprise:

a longitudinal pocket axis;

a proximal forming pocket, comprising:

a forming surface, comprising:

 an entry zone comprising a first radius of curvature; and

 an exit zone comprising a second radius of curvature; and

a tip control channel defined in said forming surface, wherein said tip control channel defines a tip control axis, and wherein said tip control axis and said longitudinal pocket axis are not parallel; and

a distal forming pocket.

18. The stapling assembly of claim 17 , wherein said distal forming pocket comprises:

a forming surface, comprising:

an entry zone comprising a first radius of curvature; and

an exit zone comprising a second radius of curvature; and

a tip control channel defined in said forming surface, wherein said tip control channel defines a tip control axis, and wherein said tip control axes are parallel.

19. The stapling assembly of claim 18 , wherein said tip control axis of said tip control channel of said proximal forming pocket is positioned on a first side of said longitudinal pocket axis, and wherein said tip control axis of said tip control channel of said distal forming pocket is positioned on a second side of said longitudinal pocket axis.

20. The stapling assembly of claim 17 , wherein said proximal forming pocket and said distal forming pocket define a bridge portion therebetween, and wherein said bridge portion is angled with respect to said longitudinal pocket axis.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2022
From: SHELTON, FREDERICK E., IV; HARRIS, JASON L.; BAKOS, GREGORY J.
To: ETHICON ENDO-SURGERY, LLC
Reel/Frame 061192/0951 →
CHANGE OF NAME Recorded Sep 23, 2022
From: ETHICON ENDO-SURGERY, LLC
To: ETHICON LLC
Reel/Frame 061193/0043 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2022
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 061510/0635 →
Continuity (2)
Continuation 15385914 · Dec 21, 2016
Related Publication 20210393262A1 · Dec 23, 2021
Cited By (8)
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