IP Library Granted Patent US 11,634,218
Granted Patent B2
US 11,634,218 · App. 17/362,683 · Granted Apr 25, 2023

Redundant drive train for pylon mounted rotors

Inventors: Pranay Sinha (Sunnyvale, CA); Damon Vander Lind (Alameda, CA)
Assignee: Kitty Hawk Corporation
B64C29/0033B60L50/64B60L53/00B64C13/48B64C27/82B64C39/12B64D27/02B64D27/24B64D27/26B64D31/06G05D1/101B60L2200/10B64C2027/8209B64D2027/026B64D2027/264
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Quick Facts
Patent No.
US 11,634,218
App. No.
17/362,683
Granted
Apr 25, 2023
Kind
B2
Abstract

A system includes an inboard tiltrotor subsystem and an outboard tiltrotor subsystem. The inboard tiltrotor subsystem includes an inboard pylon, an inboard tiltrotor, and a single and non-redundant drivetrain. The outboard tiltrotor subsystem includes an outboard pylon that is coupled to a wing and an outboard tiltrotor. The outboard tiltrotor has a range of motion and is coupled to the wing via the outboard pylon, such that the outboard tiltrotor is aft of the wing. The outboard tiltrotor subsystem further includes a redundant drivetrain (which has a plurality of motors and a plurality of motor controllers) that drives one or more blades and the one or more blades.

Claims (62)

1. A system, comprising:

an inboard tiltrotor subsystem, including:

an inboard pylon;

an inboard tiltrotor; and

a single and non-redundant drivetrain; and

an outboard tiltrotor subsystem, including:

an outboard pylon, wherein the outboard pylon is coupled to a wing;

an outboard tiltrotor, wherein:

the outboard tiltrotor has a range of motion; and

the outboard tiltrotor is coupled to the wing via the outboard pylon, such that the outboard tiltrotor is aft of the wing;

a redundant drivetrain, including a plurality of motors and a plurality of motor controllers, that drives one or more blades; and

the one or more blades.

2. The system recited in claim 1 , wherein the system is included in an electric vertical takeoff and landing (eVTOL) tiltrotor vehicle.

3. The system recited in claim 1 , wherein the outboard tiltrotor subsystem is an outermost tiltrotor subsystem.

4. The system recited in claim 1 , wherein:

the plurality of motors includes a first motor and a second motor; and

the first motor and the second motor are independently powered by a first battery and a second battery, respectively.

5. The system recited in claim 1 , wherein the outboard tiltrotor subsystem further includes a belt-driven shaft.

6. The system recited in claim 1 , wherein:

the outboard tiltrotor subsystem further includes a belt and a shaft;

the plurality of motors includes a first motor and a second motor; and

the first motor and the second motor rotate about non-coaxial axes of rotation and drive the shaft via the belt.

7. The system recited in claim 1 , wherein the redundant drivetrain includes a gear-driven shaft.

8. The system recited in claim 1 , wherein:

the outboard tiltrotor subsystem further includes at least one gear and a shaft;

the plurality of motors includes a first motor and a second motor; and

the first motor and the second motor rotate about non-coaxial axes of rotation and drive the shaft via said at least one gear.

9. The system recited in claim 1 , wherein:

the outboard tiltrotor subsystem further includes a shaft;

the plurality of motors includes a first motor and a second motor; and

the first motor, the second motor, and the shaft are coaxial.

10. A method, comprising:

providing an inboard tiltrotor subsystem, including:

an inboard pylon;

an inboard tiltrotor; and

a single and non-redundant drivetrain; and

providing an outboard tiltrotor subsystem, including:

an outboard pylon, wherein the outboard pylon is coupled to a wing;

an outboard tiltrotor, wherein:

the outboard tiltrotor has a range of motion; and

the outboard tiltrotor is coupled to the wing via the outboard pylon, such that the outboard tiltrotor is aft of the wing;

a redundant drivetrain, including a plurality of motors and a plurality of motor controllers, that drives one or more blades; and

the one or more blades.

11. The method recited in claim 10 , wherein the inboard tiltrotor subsystem and the outboard tiltrotor subsystem are in an electric vertical takeoff and landing (eVTOL) tiltrotor vehicle.

12. The method recited in claim 10 , wherein the outboard tiltrotor subsystem is an outermost tiltrotor subsystem.

13. The method recited in claim 10 , wherein:

the plurality of motors includes a first motor and a second motor; and

the first motor and the second motor are independently powered by a first battery and a second battery, respectively.

14. The method recited in claim 10 , wherein the outboard tiltrotor subsystem further includes a belt-driven shaft.

15. The method recited in claim 10 , wherein:

the outboard tiltrotor subsystem further includes a belt and a shaft;

the plurality of motors includes a first motor and a second motor; and

the first motor and the second motor rotate about non-coaxial axes of rotation and drive the shaft via the belt.

16. The method recited in claim 10 , wherein the redundant drivetrain includes a gear-driven shaft.

17. The method recited in claim 10 , wherein:

the outboard tiltrotor subsystem further includes at least one gear and a shaft;

the plurality of motors includes a first motor and a second motor; and

the first motor and the second motor rotate about non-coaxial axes of rotation and drive the shaft via said at least one gear.

18. The method recited in claim 10 , wherein:

the outboard tiltrotor subsystem further includes a shaft;

the plurality of motors includes a first motor and a second motor; and

the first motor, the second motor, and the shaft are coaxial.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded May 22, 2023
From: ONE AERO, LLC
To: KITTY HAWK CORPORATION
Reel/Frame 063713/0367 →
SECURITY INTEREST Recorded Mar 25, 2022
From: KITTY HAWK CORPORATION
To: ONE AERO, LLC
Reel/Frame 059503/0382 →
SECURITY INTEREST Recorded Nov 4, 2021
From: KITTY HAWK CORPORATION
To: ONE AERO, LLC
Reel/Frame 058029/0610 →
Continuity (3)
Continuation 17066944 · Oct 9, 2020
Provisional Application 62912872 · Oct 9, 2019
Related Publication 20210339854A1 · Nov 4, 2021