IP Library › Granted Patent US 12,021,473
Granted Patent B2
US 12,021,473 · App. 17/365,446 · Granted Jun 25, 2024

Control for an electromagnetic holding brake

Inventors: Andreas Pfaff (Schoenwald, DE); Paul Layes (Villingen-Schwenningen, DE); Tobias Maier (Rottweil, DE); Sebastian Flihs (Hüfingen, DE)
Assignee: ebm-papst St. Georgen GmbH & Co. KG
H02P3/06H02M3/04
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Quick Facts
Patent No.
US 12,021,473
App. No.
17/365,446
Granted
Jun 25, 2024
Kind
B2
Abstract

A control for an electromagnetic holding brake with a coil for releasing the holding brake and maintaining it in the released position, which requires a minimum brake coil voltage to maintain it in the re-leased position, having a DC-DC converter with an input and an output, the DC-DC converter being designed to convert a variable input voltage pre-sent at the input into a predetermined switch-on voltage provided at the output and a predetermined holding voltage provided at the output, the holding voltage corresponding to the minimum brake coil voltage, the DC-DC converter being designed to implement a 2-stage voltage control and, in a first stage, to maintain the switch-on voltage as a regulated DC voltage for a predetermined time, to downregulate the voltage from the switch-on voltage following a predetermined voltage curve to the holding voltage as regulated DC voltage, and to maintain it in a second stage.

Claims (25)

1. A control for an electromagnetic holding brake with a coil for releasing the holding brake and maintaining it in the released position, which requires a minimum brake coil voltage to maintain it in the released position, having a DC-DC converter with an input and an output, wherein the DC-DC converter is designed to convert a variable input voltage present at the input into a predetermined switch-on voltage provided at the output and a predetermined holding voltage provided at the output, wherein the holding voltage corresponds to the minimum brake coil voltage, and wherein the DC-DC converter is designed to implement a 2-stage voltage control and, in a first stage, to maintain the switch-on voltage as a regulated DC voltage for a predetermined time, to continuously downregulate the voltage from the switch-on voltage following a predetermined voltage curve to the holding voltage as regulated DC voltage, and to maintain the holding voltage in a second stage;

wherein the input of the control is wide-range input, thus enabling the variable input voltage to be between a minimum value and a maximum value; and

wherein the switch-on voltage and the holding voltage are each a fixed predetermined value, and wherein the predetermined voltage curve follows a linear profile.

2. The control as set forth in claim 1 , wherein the variable input voltage is equal to or higher than the switch-on voltage, and the switch-on voltage is higher than the holding voltage.

3. The control as set forth in claim 1 , wherein the DC/DC converter is designed to generate a regulated DC voltage directly and to provide it at the output as a switch-on voltage and as a holding voltage.

4. The control as set forth in claim 1 , wherein the control has only one input, and the input voltage applied to the input provides a voltage supply for the control and a control signal for the control.

5. An electromagnetic holding brake with a control as set forth in claim 1 .

6. The control as set forth in claim 1 , wherein the DC-DC converter continuously downregulates the voltage over time from the switch-on voltage the holding voltage.

7. The control as set forth in claim 1 , wherein the DC-DC converter is a switching regulator configured to smooth output voltage via a filter or at least one capacitor.

8. The control as set forth in claim 1 , wherein the input voltage varies in a range between 24 V and 60 V.

9. An engine with an electromagnetic holding brake with a coil for releasing the holding brake and maintaining it in the released position, which requires a minimum brake coil voltage to maintain it in the re-leased position, and a control, wherein the control has a DC-DC converter with an input and an output, wherein the DC-DC converter is designed to convert a variable input voltage present at the input into a predetermined switch-on voltage provided at the output and a predetermined holding voltage provided at the output, wherein the holding voltage corresponds to the minimum brake coil voltage, wherein the DC-DC converter is designed to implement a 2-stage voltage control and, in a first stage, to maintain the switch-on voltage as a regulated DC voltage for a predetermined time, to continuously downregulate the voltage from the switch-on voltage following a predetermined voltage curve to the holding voltage as regulated DC voltage, wherein the predetermined voltage curve follows a linear profile, and to maintain the holding voltage in a second stage, and wherein the engine has an engine control and the engine control is embodied with the control as a common assembly.

10. The engine as set forth in claim 9 , wherein the engine control and the control are instantiated on a common printed circuit board.

11. The engine as set forth in claim 9 , wherein the DC-DC converter continuously downregulates the voltage over time from the switch-on voltage the holding voltage.

12. The engine as set forth in claim 9 , wherein the DC-DC converter is a switching regulator configured to smooth output voltage via a filter or at least one capacitor.

13. A method for controlling an electromagnetic holding brake with a coil for releasing the holding brake and maintaining it in the released position, which requires a minimum brake coil voltage to maintain it in the released position, and a control, wherein the control has a DC-DC converter with an input and an output, wherein the DC-DC converter is designed to convert a variable input voltage present at the input into a predetermined switch-on voltage provided at the output and a predetermined holding voltage provided at the output, wherein the holding voltage corresponds to the minimum brake coil voltage, wherein the DC-DC converter is designed to implement a 2-stage voltage control and, in a first stage, to maintain the switch-on voltage as a regulated DC voltage for a predetermined time, to continuously downregulate the voltage from the switch-on voltage following a predetermined voltage curve to the holding voltage as regulated DC voltage, wherein the predetermined voltage curve follows a linear profile, and to maintain the holding voltage in a second stage, and wherein the input voltage is converted by the DC-DC-DC converter for a predetermined time into the switch-on voltage and is subsequently reduced to the holding voltage following a predetermined profile.

14. The method as set forth in claim 13 , wherein the DC-DC converter continuously downregulates the voltage over time from the switch-on voltage the holding voltage.

15. The method as set forth in claim 13 , wherein the DC-DC converter is a switching regulator configured to smooth output voltage via a filter or at least one capacitor.

16. A control for an electromagnetic holding brake with a coil for releasing the holding brake and maintaining it in the released position, which requires a minimum brake coil voltage to maintain it in the released position, having a DC-DC converter with an input and an output, wherein the DC-DC converter is designed to convert a variable input voltage present at the input into a predetermined switch-on voltage provided at the output and a predetermined holding voltage provided at the output, wherein the input voltage varies in a range between 24 V and 60 V, wherein the holding voltage corresponds to the minimum brake coil voltage, and wherein the DC-DC converter is designed to implement a 2-stage voltage control and, in a first stage, to maintain the switch-on voltage as a regulated DC voltage for a predetermined time, to continuously downregulate the voltage from the switch-on voltage following a predetermined voltage curve to the holding voltage as regulated DC voltage, and to maintain the holding voltage in a second stage;

wherein the input of the control is wide-range input, thus enabling the variable input voltage to be between a minimum value and a maximum value; and

wherein the switch-on voltage and the holding voltage are each a fixed predetermined value.

17. The control as set forth in claim 16 , wherein the predetermined voltage curve follows a linear profile.

18. The control as set forth in claim 16 , wherein the variable input voltage is equal to or higher than the switch-on voltage, and the switch-on voltage is higher than the holding voltage.

19. The control as set forth in claim 16 , wherein the DC/DC converter is designed to generate a regulated DC voltage directly and to provide it at the output as a switch-on voltage and as a holding voltage.

20. The control as set forth in claim 16 , wherein the control has only one input, and the input voltage applied to the input provides a voltage supply for the control and a control signal for the control.

21. The control as set forth in claim 16 , wherein the DC-DC converter is a switching regulator configured to smooth output voltage via a filter or at least one capacitor.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 9, 2025
From: EBM-PAPST ST. GEORGEN GMBH & CO. KG
To: SIEMENS AKTIENGESELLSCHAFT
Reel/Frame 071643/0004 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 5, 2021
From: PFAFF, ANDREAS; LAYES, PAUL; MAIER, TOBIAS; FLIHS, SEBASTIAN
To: EBM-PAPST ST. GEORGEN GMBH & CO. KG
Reel/Frame 056751/0990 →
Priority Claims (1)
DE 102020117349.0 · Jul 1, 2020 · national
Continuity (1)
Related Publication 20220006401A1 · Jan 6, 2022