IP Library Granted Patent US 11,677,078
Granted Patent B2
US 11,677,078 · App. 17/370,611 · Granted Jun 13, 2023

Ultrathin conformal oCVD PEDOT coatings on porous electrodes and applications thereof

Inventors: Karen K. Gleason (Cambridge, MA); Fikile Brushett (Cambridge, MA); Charles Wan (Cambridge, MA); Antoni Forner-Cuenca (Eindhoven, NL); Meysam Heydari Gharahcheshmeh (Somerville, MA); Yasser Ashraf Gandomi (Somerville, MA)
Assignee: Massachusetts Institute of Technology
H01M4/624H01M4/0404H01M4/366H01M4/368H01M4/663H01M8/188
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Quick Facts
Patent No.
US 11,677,078
App. No.
17/370,611
Granted
Jun 13, 2023
Kind
B2
Abstract

The present disclosure relates to electrodes comprising a polymer film and a substrate, wherein the polymer film has a thickness of about 5 nm to about 600 nm. The present disclosure also relates to electrochemical cells and batteries comprising the electrodes disclosed herein. The present disclosure also relates to methods of making the electrodes disclosed herein.

Claims (24)

1. An electrode, comprising a polymer film and a substrate, wherein: the polymer film comprises poly(3,4-ethylene dioxythiophene) (PEDOT); the polymer film comprises a plurality of crystallites in an edge-on orientation; the polymer film has a thickness of 5 nm to 600 nm; and the substrate is porous and carbonaceous.

2. The electrode of claim 1 , wherein the average distance between each pore is from 1 to 1,000 nm.

3. The electrode of claim 1 , wherein the polymer film has a thickness of 10 nm to 300 nm.

4. The electrode of claim 3 , wherein the polymer film further comprises a dopant and the dopant is an acid.

5. The electrode of claim 4 , wherein the dopant is HX; and X is halide or sulfate.

6. The electrode of claim 1 , wherein the polymer film further comprises a dopant.

7. The electrode of claim 6 , wherein the dopant is an acid.

8. The electrode of claim 7 , wherein the dopant is HX; and X is halide or sulfate.

9. The electrode of claim 8 , wherein the dopant is HCl.

10. The electrode of claim 1 , wherein the polymer film comprises a plurality of pores.

11. The electrode of claim 1 , wherein the polymer film comprises a plurality of nodules.

12. The electrode of claim 1 , wherein the electrode comprises a plurality of fibrils or a plurality of fibers.

13. The electrode of claim 12 , wherein the length of the crystallites in the a-axis direction (edge-on orientation) is 5 nm to 10 nm.

14. The electrode of claim 1 , wherein the electrode does not comprise liquid-bridging or delamination.

15. The electrode of claim 1 , wherein the electrode is ordered or uniform.

16. The electrode of claim 1 , wherein the advancing water contact angle of the electrode is 50° to 70°.

17. The electrode of claim 1 , wherein the receding water contact angle of the electrode is about 10° to about 30°.

18. An electrochemical cell, comprising an electrode of claim 1 ; and

an electrolyte.

19. A battery comprising an electrode of claim 1 .

20. A method of making the electrode of claim 1 , comprising:

providing a substrate;

contacting the substrate with ethylenedioxythiophene and an oxidant at first temperature; and

reducing the first temperature to a second temperature, thereby forming the electrode.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 21, 2024
From: GLEASON, KAREN K.; BRUSHETT, FIKILE; WAN, CHARLES; FORNER-CUENCA, ANTONI; GHARAHCHESHMEH, MEYSAM HEYDARI; GANDOMI, YASSER ASHRAF
To: MASSACHUSETTS INSTITUTE OF TECHNOLOGY
Reel/Frame 066517/0202 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2023
From: WAN, CHARLES
To: MASSACHUSETTS INSTITUTE OF TECHNOLOGY
Reel/Frame 063534/0370 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 1, 2023
From: GLEASON, KAREN K.; BRUSHETT, FIKILE; FORNER-CUENCA, ANTONI; HEYDARI GHARAHCHESHMEH, MEYSAM; ASHRAF GANDOMI, YASSER
To: MASSACHUSETTS INSTITUTE OF TECHNOLOGY
Reel/Frame 063497/0609 →
CONFIRMATORY LICENSE Recorded Nov 17, 2021
From: MASSACHUSETTS INSTITUTE OF TECHNOLOGY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 058163/0644 →
Continuity (2)
Provisional Application 63050361 · Jul 10, 2020
Related Publication 20220013787A1 · Jan 13, 2022