IP Library Granted Patent US 11,698,130
Granted Patent B2
US 11,698,130 · App. 17/372,784 · Granted Jul 11, 2023

Gearbox including wireless sensors

Inventors: Scott David Poster (Arlington, TX); Brian Edward Tucker (Fort Worth, TX)
Assignee: Textron Innovations Inc.
F16H57/082B64D35/00F16H1/28
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,698,130
App. No.
17/372,784
Granted
Jul 11, 2023
Kind
B2
Abstract

In an embodiment, an apparatus includes: a gearbox including: a housing having an opening; an input pinion disposed in the housing; a moving feature mechanically coupled to the input pinion, the moving feature and the input pinion being operable to convert between power and torque; and first sensors disposed on the moving feature, the first sensors having batteries, where the moving feature is operable to rotate about a common axis, each of the first sensors being exposed by the opening as the moving feature rotates about the common axis.

Claims (48)

1. An apparatus comprising:

a gearbox comprising:

a housing having an opening;

an input pinion disposed in the housing;

a moving feature mechanically coupled to the input pinion, the moving feature and the input pinion being operable to convert between power and torque; and

first sensors disposed on the moving feature, the first sensors having batteries,

wherein the moving feature is operable to rotate about a common axis, each of the first sensors intersecting a longitudinal axis as the moving feature rotates about the common axis, the longitudinal axis extending through a center of the opening, the longitudinal axis being perpendicular to a surface of the housing.

2. The apparatus of claim 1 , wherein the opening is a lubrication port in the housing.

3. The apparatus of claim 1 further comprising:

a rotorcraft computer;

a rotor mast connected to the moving feature of the gearbox; and

an engine connected to the input pinion of the gearbox.

4. The apparatus of claim 3 , wherein the gearbox further comprises:

second sensors disposed on the housing,

wherein the first sensors are in wireless communication with the rotorcraft computer, and the second sensors are in wired communication with the rotorcraft computer.

5. The apparatus of claim 4 , wherein the first sensors are vibration sensors.

6. The apparatus of claim 4 , wherein the first sensors are temperature sensors.

7. The apparatus of claim 4 , wherein the first sensors are debris sensors.

8. The apparatus of claim 4 , wherein the first sensors are oil quality sensors.

9. The apparatus of claim 4 , wherein the moving feature is a planetary gear set comprising planet gears rotatably mounted to a planetary carrier, the first sensors disposed on the planetary carrier.

10. The apparatus of claim 1 further comprising:

an engine connected to the input pinion of the gearbox, wherein torque applied to the input pinion by the engine is transmitted to the moving feature.

11. A rotorcraft comprising:

a rotorcraft computer; and

a gearbox comprising:

a housing having an opening;

a planetary gear set disposed in the housing, the planetary gear set comprising planet gears rotatably mounted to a carrier, the planet gears operable to convert between power and torque;

first sensors disposed on the carrier of the planetary gear set, the first sensors in wireless communication with the rotorcraft computer, each of the first sensors being aligned along a longitudinal axis as the carrier is rotated, the longitudinal axis extending through a center of the opening; and

second sensors disposed on the housing, the second sensors in wired communication with the rotorcraft computer.

12. The rotorcraft of claim 11 , wherein the rotorcraft computer is configured to control flight of the rotorcraft using transduced signals from the first sensors and the second sensors.

13. The rotorcraft of claim 11 , wherein the rotorcraft computer is configured to collect and analyze usage data for the rotorcraft using transduced signals from the first sensors and the second sensors.

14. The rotorcraft of claim 11 , wherein the planetary gear set is operable to rotate about a common axis.

15. A rotorcraft comprising:

rotor blades;

an engine;

a gearbox comprising:

a housing having an opening;

an input pinion disposed in the housing, the input pinion mechanically coupled to the engine;

a planetary gear set mechanically coupled to the input pinion and the rotor blades, the planetary gear set and the input pinion being operable to reduce power output by the engine and to increase torque applied to the rotor blades; and

first sensors disposed on the planetary gear set,

wherein the planetary gear set is operable to rotate about a common axis, each of the first sensors intersecting a longitudinal axis extending through a center of the opening as the planetary gear set rotates about the common axis, the longitudinal axis being perpendicular to a surface of the housing.

16. The rotorcraft of claim 15 , wherein the planetary gear set comprises planet gears rotatably mounted to a carrier, and the first sensors are disposed on the carrier.

17. The rotorcraft of claim 15 , wherein the gearbox further comprises:

second sensors disposed on the housing.

18. The rotorcraft of claim 17 further comprising:

a rotorcraft computer, the first sensors in wireless communication with the rotorcraft computer, the second sensors in wired communication with the rotorcraft computer.

19. The rotorcraft of claim 15 , wherein the opening is an oil jet port in the housing.

20. The rotorcraft of claim 15 , wherein torque applied to the input pinion by the engine is transmitted to the planetary gear set.

Assignments (5)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME PREVIOUSLY RECORDED AT REEL: 060089 FRAME: 0709. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT . Recorded Jun 7, 2022
From: POSTER, SCOTT DAVID; TUCKER, BRIAN EDWARD
To: BELL HELICOPTER TEXTRON INC.
Reel/Frame 060305/0108 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2022
From: POSTER, SCOTT DAVID; TUCKER, BRIAN EDWARD
To: BELL GELICOPTER TEXTRON INC.
Reel/Frame 060089/0709 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2022
From: BELL TEXTRON INC.
To: BELL TEXTRON RHODE ISLAND INC.
Reel/Frame 060089/0843 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2022
From: BELL TEXTRON RHODE ISLAND INC.
To: TEXTRON INNOVATIONS INC.
Reel/Frame 060089/0917 →
CHANGE OF NAME Recorded Jun 2, 2022
From: BELL HELICOPTER TEXTRON INC.
To: BELL TEXTRON INC.
Reel/Frame 060258/0116 →
Continuity (2)
Division 16116516 · Aug 29, 2018
Related Publication 20210341051A1 · Nov 4, 2021