IP Library › Granted Patent US 11,932,539
Granted Patent B2
US 11,932,539 · App. 17/373,499 · Granted Mar 19, 2024

Columnar-carbon and graphene-plate lattice composite

Inventor: Brian Michael Parker (Lockport, IL)
Assignee: Graphul Industries LLC
C01B32/156C01B32/168C01B32/184D04H1/4242D04H1/70H01M4/583B82Y40/00C01P2004/13C01P2004/24C01P2004/30C01P2004/64C01P2006/40C01P2006/90D10B2101/122D10B2401/063D10B2501/04
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Quick Facts
Patent No.
US 11,932,539
App. No.
17/373,499
Granted
Mar 19, 2024
Kind
B2
Abstract

Disclosed herein are pristine graphene sheets with columns formed of fullerene nanotubes between the graphene sheets for use as body armor, semiconductor, battery anode, solar panels, heat sinks, structural concrete members, structural steel members, precast concrete structural members, bridges, highways, streets, skyscrapers, sidewalks, foundations, dams, industrial plants, canals, airports, structural composites, aircraft, military equipment, and civil infrastructure.

Claims (28)

1. A columnar-carbon and graphene-plate lattice composite material comprising:

a first single layer graphene sheet forming a bottom plate;

a second single layer graphene sheet forming a top plate; and

a plurality of fullerene-derived carbon columns positioned on the first graphene sheet, wherein the second graphene sheet is positioned on top of the plurality of fullerene-derived carbon columns, wherein the first graphene sheet, the second graphene sheet, and the plurality of fullerene-derived carbon columns form the columnar-carbon and graphene-plate lattice composite material, wherein the plurality of fullerene-derived carbon columns are derived from fullerenes fused to the first and second graphene sheets, wherein the plurality of fullerene-derived carbon columns are positioned on the graphene sheets with a spacing from about 0.5 nm to about 2 nm from each other, and wherein the composite material comprises a tensile strength in an x-axis parallel to the plane of the graphene sheets of at least 22.5 GPa.

2. The material of claim 1 , wherein the plurality of fullerenes are fused via radiation to the top and bottom graphene plates to form the plurality of fullerene-derived carbon columns.

3. The material of claim 1 , wherein the plurality of fullerene-derived carbon columns are positioned on the graphene sheets with a spacing from about 0.5 nm to about 1 nm from each other.

4. The material of claim 1 , wherein the plurality of fullerene-derived carbon columns are positioned on the graphene sheets with the spacing of approximately 0.81 nm from each other.

5. The material of claim 1 , wherein the plurality of fullerene-derived carbon columns are positioned in a staggered pattern on the graphene sheets.

6. The material of claim 1 , wherein the plurality of fullerene-derived carbon columns are positioned in a uniform pattern on the graphene sheets.

7. The material of claim 1 , wherein the plurality of fullerenes comprise a diameter, and wherein the diameter is at least 0.70 nm.

8. The material of claim 1 , further comprising a second plurality of fullerene-derived carbon columns and a third graphene sheet, wherein the second plurality of fullerene-derived carbon column s are positioned on an upper surface of the top plate, and wherein the third graphene sheet is positioned on top of the second plurality of fullerene-derived carbon columns forming a second top plate, wherein the fullerene-derived carbon columns are derived from fullerenes fused to the top and bottom plates via radiation forming a joined composite, and wherein the plurality of fullerene-derived carbon columns positioned on the first, second, and third graphene sheets form a uniform pattern.

9. The material of claim 8 , comprising a thickness, and wherein the thickness is from about 0.10 mm to 5.0 mm.

10. The material of claim 1 , constructed and arranged as a battery anode.

11. The material of claim 1 , comprising a maximum capacitance of at least 1200 mAh/g.

12. A columnar-carbon and graphene-plate lattice composite material comprising:

a first single layer graphene sheet forming a bottom plate;

a second single layer graphene sheet forming a middle plate;

a third single layer graphene forming a top plate;

a first plurality of fullerene-derived carbon columns positioned on the first graphene sheet; and

a second plurality of fullerene-derived carbon columns positioned on the second graphene sheet,

wherein the second graphene sheet is positioned on top of the first plurality of fullerene-derived carbon columns,

wherein the third graphene sheet is positioned on top of the second plurality of fullerene-derived carbon columns,

wherein the first graphene sheet, the second graphene sheet, the third graphene sheet, the first plurality of fullerene-derived carbon columns, and the second plurality of fullerene-derived carbon columns form the columnar-carbon and graphene-plate lattice composite material,

wherein the plurality of fullerene-derived carbon columns are derived from fullerenes fused to the first, second, and third graphene sheets,

wherein the plurality of fullerene-derived carbon columns are positioned on the graphene sheets in a staggered pattern between sheets,

wherein the plurality of fullerene-derived carbon columns are positioned on the graphene sheets with a spacing of approximately 0.81 nm from each other,

wherein the plurality of fullerene-derived carbon columns positioned on the graphene sheets form a uniform pattern between the first, second, and third graphene sheets, and

wherein columnar-carbon and graphene-plate lattice composite material comprises a tensile strength of about 22.5 GPa in an x-axis parallel to the plane of the graphene sheets.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 13, 2021
From: BRIAN MICHAEL PARKER
To: GRAPHUL INDUSTRIES LLC
Reel/Frame 056837/0235 →
Continuity (4)
Continuation In Part 17220581 · Apr 1, 2021
Provisional Application 63050269 · Jul 10, 2020
Provisional Application 63003526 · Apr 1, 2020
Related Publication 20220024766A1 · Jan 27, 2022