IP Library Granted Patent US 11,967,866
Granted Patent B2
US 11,967,866 · App. 17/375,863 · Granted Apr 23, 2024

System and method for controlling a multi-tunnel electric machine

Inventor: Fred E. Hunstable (Granbury, TX)
Assignee: Linear Labs, Inc.
H02K1/278H02K1/02H02K1/2773H02K3/12H02K21/24H02K1/148H02K1/17H02K3/04H02K2213/03
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Quick Facts
Patent No.
US 11,967,866
App. No.
17/375,863
Granted
Apr 23, 2024
Kind
B2
Abstract

Disclosed are various embodiments for a new and improved multi-tunnel motor and controller for an electric motor, where the motor controller is able to dynamically modify the number of phases and pole count of the electric machine in order to reduce the torque output and increase speed.

Claims (44)

1. An electric machine comprising:

a toroidal magnetic cylinder including:

a first magnetic tunnel segment having a NNNN magnetic pole configuration,

a second magnetic tunnel segment having a SSSS magnetic pole configuration positioned circumferentially adjacent to the first magnetic tunnel,

a coil assembly positioned within the toroidal magnetic cylinder, the coil assembly including a plurality of coils wherein the first or second magnetic tunnel segment surrounds a first number of coils of the coil assembly,

wherein the coil assembly is configured for the first number of coil phases and the plurality of coils is divided to create a subgroups of coils wherein each subgroup of coils is assigned to one of the first number of coil phases;

a controller in electrical communication with the coil assembly and the plurality of parameter detection sensors, the controller including a processor and a memory coupled to the processor, the memory containing instructions for:

monitoring a parameter value of the electric machine;

determining if the parameter value has reached a first target value; if not, continue to monitor the parameter value;

if the parameter value has reached the first target value, emulating a second number of coil phases for the coil assembly by simultaneously energizing a first subgroup of coils and a second subgroup of coils such that the first subgroup of coils and second subgroup of coils to act as members of a single coil phase group.

2. The electric machine of claim 1 , wherein the memory further contains instructions for:

monitoring the parameter value of the electric machine;

determining if parameter value has reached a second target value; if not, continue to monitor the parameter value;

if the parameter value has reached the second target value, emulating a third number of (two) coil phases for the coil assembly by simultaneously energizing a third subgroup of coils with the first subgroup of coils and the second subgroup of coils to act as members of the single coil phase group.

3. The electric machine of claim 1 , wherein the memory further contains instructions for:

monitoring the parameter value of the electric machine;

determining if the parameter value has reached a first lower target parameter; if not, continue to monitor the parameter value of the toroidal magnetic cylinder;

if the parameter value has reached the first lower target parameter, removing one subgroup of coils from the group of coils that are being simultaneously energizing together to act as members of the single coil phase group.

4. The electric machine of claim 1 , wherein coils in the first subgroup of coils are positioned adjacent to coils in the second subgroup of coils.

5. The electric machine of claim 1 , wherein the parameter is the rotational speed of the magnetic cylinder relative to the coil assembly.

6. The electric machine of claim 1 , wherein the parameter is the rotational speed of the magnetic cylinder relative to the coil assembly.

7. The electric machine of claim 1 , wherein the coils assigned to one of the first number of coil phases are electrically coupled together.

8. The electric machine of claim 1 , wherein the coils in the first subgroup and the second subgroup are electrically coupled together.

9. The electric machine of claim 1 , further comprising a plurality of parameter detection sensors positioned within the electric machine.

10. A method of controlling electric machine comprising:

monitoring a parameter value of the electric machine having

a toroidal magnetic cylinder which includes a first magnetic tunnel segment having a NNNN magnetic pole configuration, and a second magnetic tunnel segment having a SSSS magnetic pole configuration positioned circumferentially adjacent to the first magnetic tunnel,

a coil assembly positioned within the toroidal magnetic cylinder, the coil assembly including a plurality of coils wherein the first or second magnetic tunnel segment surrounds a first number of coils of the coil assembly,

wherein the coil assembly is configured for the first number of coil phases and the plurality of coils is divided to create a subgroups of coils wherein each subgroup of coils is assigned to one of the first number of coil phases;

determining if the parameter value has reached a first target value; if not, continue to monitor the parameter value;

if the parameter value has reached the first target value, emulating a second number of coil phases for the coil assembly by simultaneously energizing a first subgroup of coils and a second subgroup of coils such that the first subgroup of coils and second subgroup of coils to act as members of a single coil phase group.

11. The method of claim 10 , further comprising:

monitoring the parameter value of the electric machine;

determining if parameter value has reached a second target value; if not, continue to monitor the parameter value;

if the parameter value has reached the second target value, emulating a third number of (two) coil phases for the coil assembly by simultaneously energizing a third subgroup of coils with the first subgroup of coils and the second subgroup of coils to act as members of the single coil phase group.

12. The method of claim 10 , further comprising:

monitoring the parameter value of the electric machine;

determining if the parameter value has reached a first lower target parameter; if not, continue to monitor the parameter value of the toroidal magnetic cylinder;

if the parameter value has reached the first lower target parameter, removing one subgroup of coils from the group of coils that are being simultaneously energizing together to act as members of the single coil phase group.

13. The method of claim 10 , further comprising positioning the coils in the first subgroup of coils adjacent to coils in the second subgroup of coils.

14. The method of claim 10 , wherein the parameter is the rotational speed of the magnetic cylinder relative to the coil assembly.

15. The method of claim 10 , wherein the parameter is the rotational speed of the magnetic cylinder relative to the coil assembly.

16. The method of claim 10 , further comprising electrically coupling the coils assigned to one of the first number of coil phases together.

17. The method of claim 10 , further comprising electrically coupling the coils in the first subgroup to the coils in the second subgroup.

Assignments (2)
SECURITY INTEREST Recorded Mar 8, 2023
From: LINEAR LABS, INC.
To: VFP, LLC
Reel/Frame 062992/0725 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2022
From: HUNSTABLE, FRED E.
To: LINEAR LABS, INC.
Reel/Frame 058743/0245 →
Continuity (5)
Continuation PCTUS2020013966 · Jan 16, 2020
Provisional Application 62804102 · Feb 11, 2019
Provisional Application 62801237 · Feb 5, 2019
Provisional Application 62793359 · Jan 16, 2019
Related Publication 20220006340A1 · Jan 6, 2022