IP Library › Granted Patent US 11,498,056
Granted Patent B2
US 11,498,056 · App. 17/381,279 · Granted Nov 15, 2022

Monolith substrate, method for producing monolith substrate, and exhaust gas purification catalyst comprising monolith substrate

Inventors: Masaru Kakinohana (Toyota, JP); Tomoaki Sunada (Toyota, JP); Takeru Yoshida (Miyoshi, JP); Suguru Imamura (Kariya, JP); Shinnosuke Goto (Ogaki, JP); Koichi Uemura (Mizuho, JP)
Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA; DENSO CORPORATION; IBIDEN CO., LTD.
B01J23/464B01D53/945B01J21/04B01J35/023B01J35/04B01J35/1014B01J35/1019B01J37/0009B01J37/04B01J37/08B01D2255/1023B01D2255/1025B01D2255/908B01D2255/9155B01D2255/9207F01N3/101F01N3/2803F01N2370/02
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Quick Facts
Patent No.
US 11,498,056
App. No.
17/381,279
Granted
Nov 15, 2022
Kind
B2
Abstract

The present disclosure provides a monolith substrate used for an exhaust gas purifying catalyst that improves purification performance, a method for producing such monolith substrate, and an exhaust gas purifying catalyst comprising such monolith substrate. The present disclosure relates to a monolith substrate comprising an alumina-ceria-zirconia composite oxide and alumina, a method for producing such monolith substrate, and an exhaust gas purifying catalyst comprising such monolith substrate.

Claims (13)

1. A monolith substrate comprising an alumina-ceria-zirconia composite oxide and alumina.

2. The monolith substrate according to claim 1 , wherein a content of the alumina-ceria-zirconia composite oxide is 8% by weight to 60% by weight relative to a total weight of the monolith substrate.

3. The monolith substrate according to claim 1 , wherein a content of the alumina is 40% by weight or more relative to a total weight of the monolith substrate.

4. The monolith substrate according to claim 1 , which further comprises a ceria-zirconia composite oxide.

5. The monolith substrate according to claim 4 , wherein a weight ratio of ceria in the alumina-ceria-zirconia composite oxide (CeO 2 (ACZ)) relative to the ceria in the alumina-ceria-zirconia composite oxide and ceria in the ceria-zirconia composite oxide (CeO 2 (ACZ+CZ)) (i.e., CeO 2 (ACZ)/CeO 2 (ACZ+CZ)) is 0.1 or more.

6. A method for producing the monolith substrate according to claim 1 comprising:

a step of mixing alumina-ceria-zirconia composite oxide particles, alumina particles, an alumina binder, and a solvent to prepare a mixture;

a step of molding the mixture to prepare a monolith substrate molding; and

a step of drying and firing the monolith substrate molding to produce the monolith substrate.

7. The method according to claim 6 , wherein a crystallite diameter of a ceria-zirconia composite oxide in the alumina-ceria-zirconia composite oxide particles is 30 nm or smaller.

8. The method according to claim 6 , wherein a specific surface area of the alumina-ceria-zirconia composite oxide particles determined by BET is 30 m 2 /g or larger.

9. The method according to claim 6 , wherein a specific surface area of the alumina particles determined by BET is 40 m 2 /g to 200 m 2 /g.

10. An exhaust gas purifying catalyst comprising the monolith substrate according to claim 1 and noble metal particles.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 6, 2026
From: TOYOTA JIDOSHA KABUSHIKI KAISHA; DENSO CORPORATION
To: IBIDEN CO., LTD.
Reel/Frame 075544/0105 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 21, 2021
From: KAKINOHANA, MASARU; SUNADA, TOMOAKI; YOSHIDA, TAKERU; IMAMURA, SUGURU; GOTO, SHINNOSUKE; UEMURA, KOICHI
To: TOYOTA JIDOSHA KABUSHIKI KAISHA; DENSO CORPORATION; IBIDEN CO., LTD.
Reel/Frame 056928/0756 →
Priority Claims (1)
JP JP2020-133395 · Aug 5, 2020 · national
Continuity (1)
Related Publication 20220040676A1 · Feb 10, 2022
Cited By (1)
US 12,576,356