IP Library › Granted Patent US 12,458,512
Granted Patent B2
US 12,458,512 · App. 17/387,805 · Granted Nov 4, 2025

Prosthetic implant removal tool and tool set

Inventor: Jose S. Rivera, Jr. (Naples, FL)
Assignee: DEPUY IRELAND UNLIMITED COMPANY
A61F2/4607A61B17/1668A61F2002/4681
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Quick Facts
Patent No.
US 12,458,512
App. No.
17/387,805
Granted
Nov 4, 2025
Kind
B2
Abstract

Disclosed is a tool set and an associated method for removing a prosthetic implant. Although the tools in the tool set can be used to remove a variety of different prosthetic implants, it finds particular application in the removal of femoral implants. In one embodiment, both lateral and medial tools are utilized. The lateral tool includes a generally arcuate shape with upstanding sidewalls that define an arcuate interior. The lateral tool is thus dimensioned to follow the contour of the lateral side of a femoral implant. The medial tool includes opposing side walls that define an interior opening. The opening is sized to receive the neck of the femoral implant, thereby allowing the tool to closely follow the medial bone/implant interface. In another embodiment, a J-shaped tool and an L-shaped tool are utilized to cut below an undercut of an femoral implant. The tools in the tool set can work together or individually.

Claims (60)

1 . A tool for removal of a femoral implant, comprising:

a proximal end;

a proximal connector near the proximal end;

a distal end having a leading edge;

a lateral wall that is arcuate, allowing the distal end to penetrate into a femur substantially closely along a lateral side of the femoral implant, wherein the lateral wall includes at least one opening allowing features of an implant to be removed to pass through; and

side edges extending from the proximal end to the distal end and configured for cutting.

2 . The tool of claim 1 , wherein the side edges are curved.

3 . The tool of claim 1 , wherein there is only one opening in the lateral wall.

4 . The tool of claim 3 , wherein the opening is rectangular in shape and has a length along a longitudinal axis of the tool, the length of the opening being greater than a width of the opening.

5 . The tool of claim 3 , wherein a proximal edge of the opening is on the distal side of a proximal end of the side edge.

6 . The tool of claim 1 , wherein the at least one opening has sharpened edges.

7 . The tool of claim 1 , wherein the leading edge is sharpened.

8 . The tool of claim 1 , wherein the leading edge has two pointed ends and bevels on a proximal side of the pointed ends, wherein the bevels are sharpened.

9 . The tool of claim 8 , wherein the leading edge between the two pointed ends is curved.

10 . The tool of claim 8 , wherein the leading edge between the two pointed ends is straight.

11 . The tool of claim 1 , wherein the proximal connector is configured for connection to a handle parallel to a cutting plane of the leading edge.

12 . The tool of claim 1 , wherein the lateral wall has an inside surface profile matching a profile of a lateral side of a femoral implant lateral side.

13 . The tool of claim 1 , wherein the lateral wall is straight longitudinally.

14 . The tool of claim 1 , wherein the tool has one or more recesses to accommodate an additional cutting element to further facilitate removal of an implant.

15 . The tool of claim 1 , wherein the side edges are tapered in height from the proximal end towards the distal end of the tool.

16 . The tool of claim 1 , wherein at least one indicator is formed between the two side edges to allow gauging how far the tool has been inserted into a femur.

17 . The tool of claim 16 , wherein the indicator is a window.

18 . A tool kit for removal of a femoral implant, comprising:

at least one lateral tool; and

at least one of

at least one medial tool;

a J-shaped tool; or

an L-shaped tool;

wherein the at least one lateral tool comprises:

a lateral tool proximal end;

a lateral tool proximal connector near the lateral tool proximal end;

a lateral tool distal end having a lateral tool leading edge;

a lateral tool lateral wall that is arcuate, allowing the lateral tool distal end to penetrate into a femur substantially closely along a lateral side of the femoral implant; and

lateral tool side edges extending from the lateral tool proximal end to the lateral tool distal end configured for cutting;

wherein the at least one medial tool comprises:

a medial tool proximal end;

a medial tool proximal connector near the medial tool proximal end;

a medial tool distal end having a medial tool leading edge;

a medial tool lateral wall that is arcuate;

side edges extending from the proximal end to the distal end configured for cutting; and

at least one opening located in the medial tool lateral wall allowing a femoral implant to partially pass through as the medial tool advancing into a femur;

wherein the J-shaped and the L-shaped tool each comprises:

a side tool proximal end;

a side tool proximal connector near the side tool proximal end;

a side tool distal end having a side tool leading edge; and

a hook connected to the side tool distal end, wherein all edges of the hook are configured for cutting.

19 . A tool for removal of a femoral implant, comprising:

a proximal end;

a proximal connector near the proximal end;

a distal end having a leading edge;

a lateral wall that is arcuate, allowing the distal end to penetrate into a femur substantially closely along a lateral side of the femoral implant; and

side edges extending from the proximal end to the distal end and configured for cutting,

wherein the tool has one or more recesses to accommodate an additional cutting element to further facilitate removal of an implant.

20 . A tool for removal of a femoral implant, comprising:

a proximal end;

a proximal connector near the proximal end;

a distal end having a leading edge;

a lateral wall that is arcuate, allowing the distal end to penetrate into a femur substantially closely along a lateral side of the femoral implant; and

side edges extending from the proximal end to the distal end and configured for cutting,

wherein at least one indicator is formed between the two side edges to allow gauging how far the tool has been inserted into a femur.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2025
From: DEPUY SYNTHES PRODUCTS, INC.
To: DEPUY IRELAND UNLIMITED COMPANY
Reel/Frame 070634/0990 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 7, 2025
From: SIMPLEX DESIGNS, LLC
To: DEPUY SYNTHES PRODUCTS, INC.
Reel/Frame 070142/0549 →
CORRECTIVE ASSIGNMENT TO CORRECT THE THE ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL: 058604 FRAME: 0112. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jul 21, 2023
From: RIVERA SURGICAL LLC
To: SIMPLEX DESIGNS, LLC
Reel/Frame 064355/0096 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2022
From: RIVERA SURGICAL LLC
To: SIMPLEX DESIGNS, LLC
Reel/Frame 058604/0112 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 6, 2022
From: RIVERA, JOSE S., JR.
To: RIVERA SURGICAL LLC
Reel/Frame 058576/0084 →
Continuity (5)
Continuation In Part 17127006 · Dec 18, 2020
Continuation In Part 16431879 · Jun 5, 2019
Provisional Application 63202053 · May 25, 2021
Provisional Application 63199654 · Jan 14, 2021
Related Publication 20210353432A1 · Nov 18, 2021
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