IP Library Granted Patent US 11,784,571
Granted Patent B2
US 11,784,571 · App. 17/388,135 · Granted Oct 10, 2023

Electrical network with flyback energy harvesting device

Inventors: Maxwell Mayekawa Kerber (San Diego, CA); Lewis Hsu (Honolulu, HI); Joseph F. Schnecker, Jr. (San Diego, CA); Alex G. Phipps (San Diego, CA)
Assignee: United States of America as represented by the Secretary of the Navy
H02M3/33515
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Quick Facts
Patent No.
US 11,784,571
App. No.
17/388,135
Granted
Oct 10, 2023
Kind
B2
Abstract

An electrical network including a power source, a flyback converter, a microcontroller, a PID controller, a voltage boost converter, a pulse width modulator integrated circuit, and a battery. The power source produces a charge with a voltage ranging from about 0.1V to about 0.8V and a power ranging from about 0.3 mW to about 100 mW. The flyback converter functions in discontinuous current mode. The microcontroller monitors the power source voltage, calculates a voltage response, and outputs a control signal for the voltage. The PID controller is a digital PID controller, an analog PID controller, or a combination thereof. The voltage boost converter utilizes the power source voltage and power to provide higher voltage power to the electrical network. The pulse width modulator integrated circuit sets a duty cycle and frequency for the flyback converter. The battery stores excess charge produced by the power source.

Claims (56)

1. An electrical network, comprising:

a power source, wherein the power source produces a charge with a power source voltage ranging from 0.1V to 0.8V and a power ranging from 0.3 mW to 100 mW;

a flyback converter, wherein the flyback converter functions in discontinuous current mode;

a microcontroller, wherein the microcontroller monitors the power source voltage, calculates a voltage response, and outputs a control signal for the power source voltage and holds the power source voltage at an optimum voltage set point using a formula:

0.5*(PS open circuit voltage)

where PS open circuit voltage is the power source open circuit voltage ranging from 0.1V to 0.8V;

a PID controller, wherein the PID controller is a digital PID controller, an analog PID controller, or a combination thereof;

a voltage boost converter, wherein the voltage boost converter utilizes the power source voltage and power to provide higher voltage power to the electrical network;

a pulse width modulator integrated circuit, wherein the pulse width modulator integrated circuit sets a duty cycle and frequency for the flyback converter; and

a battery, wherein the battery stores excess charge produced by the power source.

2. The electrical network of claim 1 , wherein the flyback converter operates in an open loop or a closed loop.

3. The electrical network of claim 1 , wherein the flyback converter harvests the excess charge produced by a microbial fuel cell and diverts the excess charge to the battery.

4. The electrical network of claim 1 , wherein pulse width modulator integrated circuit sets the duty cycle to a range of 1% to 99%.

5. The electrical network of claim 1 , further including a sensor, wherein the sensor is powered by the battery.

6. The electrical network of claim 5 , wherein the sensor is selected from the group consisting of a pH sensor, a temperature sensor, a motion sensor, an accelerometer, a compass, a pressure sensor, a magnetometer, and combinations thereof.

7. The electrical network of claim 1 , wherein the flyback converter has an input impedance determined using a formula:

Zin

=

2

*

F

*

L

D

2

where F is a frequency of the pulse width modulator integrated circuit, D is the duty cycle of the pulse width modulator integrated circuit, L is a primary winding inductance of the pulse width modulator integrated circuit if a transformer has a 1:1 winding, and Z in is the input impedance.

8. The electrical network of claim 1 , wherein a timer is set for the microcontroller to sleep for a time ranging from 6 hours to 12 hours.

9. The electrical network of claim 1 , wherein the PID controller is attached to the microcontroller or is a discrete electronic component in the electrical network.

10. The electrical network of claim 1 , the pulse width modulator integrated circuit sets the frequency at a range of 1 kHz to 100 kHz.

11. The electrical network of claim 1 , wherein the microcontroller includes an analog-to-digital converter, a digital-to-analog converter, a comparator, and combinations thereof.

12. An electronic network system, comprising:

a power source, wherein the power source produces a charge with a power source voltage ranging from 0.1V to 0.8V and a power ranging from 0.3 mW to 100 mW;

a flyback converter, wherein the flyback converter functions in discontinuous current mode;

a microcontroller, wherein the microcontroller monitors the power source voltage, calculates a voltage response, and outputs a control signal for the power source voltage and holds the power source voltage at an optimum voltage set point using a formula:

0.5*(PS open circuit voltage)

where PS open circuit voltage is the power source open circuit voltage ranging from 0.1V to 0.8V;

a PID controller, wherein the PID controller is a digital PID controller, an analog PID controller, or a combination thereof;

a voltage boost converter, wherein the voltage boost converter utilizes the power source voltage and power to provide higher voltage power to the electrical network;

a pulse width modulator integrated circuit, wherein the pulse width modulator integrated circuit sets a duty cycle and frequency for the flyback converter; and

a battery, wherein the battery stores excess charge produced by the power source.

13. The electrical network of claim 12 , wherein the flyback converter operates in an open loop or a closed loop.

14. The electrical network of claim 12 , wherein the flyback converter harvests the excess charge produced by a microbial fuel cell and diverts the excess charge to the battery.

15. The electrical network of claim 12 , wherein pulse width modulator integrated circuit sets the duty cycle to a range of 1% to 99%.

16. The system of claim 12 , further including further including a sensor selected from the group consisting of a pH sensor, a temperature sensor, a motion sensors, an accelerometer, a compass, a pressure sensor, a magnetometer, and combinations thereof.

17. The system of claim 12 , wherein the flyback converter has an input impedance determined using a formula:

Zin

=

2

*

F

*

L

D

2

where F is a frequency of the pulse width modulator integrated circuit, D is the duty cycle of the pulse width modulator integrated circuit, L is a primary winding inductance of the pulse width modulator integrated circuit if a transformer has a 1:1 winding, and Z in is the input impedance.

18. The system of claim 12 , wherein the microcontroller includes an analog-to-digital converter, a digital-to-analog converter, a comparator, or a combination thereof.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 29, 2021
From: KERBER, MAXWELL MAYEKAWA; SCHNECKER, JOSEPH F, JR; PHIPPS, ALEX G; HSU, LEWIS
To: UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
Reel/Frame 057016/0021 →
Continuity (1)
Related Publication 20230052264A1 · Feb 16, 2023
Cited By (1)
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