Implantable medical device with relative motion control
An implantable medical device may include a plurality of electrical components connected to form operational circuitry, a canister shaped for housing the operational circuitry, and a dampening layer configured to reduce internal motion between the operational circuitry and at least one of a plurality of additional component within the canister, the dampening layer selectively disposed over the operational circuitry but not over the at least one additional component, the dampening layer providing electrical isolation to the operational circuitry, the dampening layer comprising a moldable material in direct contact with an inner surface of the canister. Methods of manufacturing such a medical device are also disclosed.
1. An implantable medical device comprising:
operational circuitry for the implantable medical device including a first plurality of electrical components;
a metal canister shaped for housing the operational circuitry; and
a dampening layer selectively disposed over and attached to the first plurality of electrical components, the dampening layer providing electrical isolation to the first plurality of electrical components and configured to reduce susceptibility to vibration of the first plurality of electrical components;
wherein the operational circuitry includes at least one second electrical component, and the dampening layer is not disposed over the at least one second electrical component.
2. The implantable medical device of claim 1 , wherein the dampening layer is in direct contact with the canister.
3. An implantable medical device comprising:
operational circuitry for the implantable medical device including a first plurality of electrical components;
a metal canister shaped for housing the operational circuitry; and
a dampening layer selectively disposed over and attached to the first plurality of electrical components, the dampening layer providing electrical isolation to the first plurality of electrical components and configured to reduce susceptibility to vibration of the first plurality of electrical components;
wherein the dampening layer is molded onto the first plurality of electrical components.
4. The implantable medical device of claim 3 , wherein the dampening layer comprises a thermoplastic, an elastomer, or a thermoplastic elastomer.
5. The implantable medical device of claim 3 , wherein the dampening layer omits epoxy.
6. The implantable medical device of claim 3 , wherein the dampening layer is a hot melt polymer configured to be molded under low pressure.
7. The implantable medical device of claim 3 , wherein the dampening layer is impregnated with a desiccant.
8. The implantable medical device of claim 3 , wherein the dampening layer is impregnated with a hydrogen getter material.
9. The implantable medical device of claim 3 claim 1 , wherein the operational circuitry includes at least one second electrical component, and the dampening layer is not disposed over the at least one second electrical component.
10. The implantable medical device of claim 1 claim 9 , wherein the at least one second electrical component includes at least one of a battery, an accelerometer, a piezo speaker, an analog timing crystal, and a Bluetooth module.
11. An implantable medical device comprising:
a canister;
a plurality of electrical components connected to form operational circuitry; and
a moldable material molded onto the operational circuitry, the moldable material and operational circuitry forming a submodule, the moldable material including a thermoplastic, elastomer, thermoplastic elastomer, or hot melt polymer;
wherein the submodule is disposed within the canister, the moldable material provides an adhesive connection or a compression fit with the canister, and the moldable material is configured to reduce internal motion of the operational circuitry.
12. The implantable medical device of claim 11 , wherein the canister is metal, and the moldable material is in direct contact with an inner surface of the canister.
13. The implantable medical device of claim 11 , further comprising at least one additional electrical component within the canister, the moldable material selectively disposed over the operational circuitry but not over the at least one additional electrical component.
14. The implantable medical device of claim 11 , wherein the moldable material is not an epoxy.
15. A method of manufacturing an implantable medical device, comprising:
molding a dampening layer onto at least a portion of a printed circuit board assembly (PCBA) having a circuit board carrying a plurality of first electrical components, thereby creating a covered operational circuit; and
placing the covered operational circuit into a canister for the medical device;
wherein the dampening layer is configured to reduce internal motion of the PCBA and/or components thereon.
16. The method of claim 15 , wherein the dampening layer is impregnated with a desiccant.
17. The method of claim 15 further comprising hermetically sealing the canister without the addition of a separate desiccant inside the canister.
18. The method of claim 15 , wherein the dampening layer is impregnated with a hydrogen getter material.
19. The method of claim 18 further comprising hermetically sealing the canister without the addition of a separate getter inside the canister.
20. The method of claim 18 wherein the dampening layer is not an epoxy.