IP Library Granted Patent US 11,948,944
Granted Patent B2
US 11,948,944 · App. 17/404,628 · Granted Apr 2, 2024

Optimized contact resistance for stacked FET devices

Inventors: Ruilong Xie (Niskayuna, NY); Heng Wu (Guilderland, NY); Jingyun Zhang (Albany, NY); Julien Frougier (Albany, NY)
Assignee: International Business Machines Corporation
H01L27/1207H01L21/8221H01L21/823475H01L23/5226H01L27/1211
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Quick Facts
Patent No.
US 11,948,944
App. No.
17/404,628
Granted
Apr 2, 2024
Kind
B2
Abstract

Stacked FET devices having wrap-around contacts to optimize contact resistance and techniques for formation thereof are provided. In one aspect, a stacked FET device includes: a bottom-level FET(s) on a substrate; lower contact vias present in an ILD disposed over the bottom-level FET(s); a top-level FET(s) present over the lower contact vias; and top-level FET source/drain contacts that wrap-around source/drain regions of the top-level FET(s), wherein the lower contact vias connect the top-level FET source/drain contacts to source/drain regions of the bottom-level FET(s). When not vertically aligned, a local interconnect can be used to connect a given one of the lower contact vias to a given one of the top-level FET source/drain contacts. A method of forming a stacked FET device is also provided.

Claims (29)

1. A stacked field-effect transistor (FET) device, comprising:

at least one bottom-level FET on a substrate;

lower contact vias present in an interlayer dielectric (ILD) disposed over the at least one bottom-level FET;

at least one top-level FET present over the lower contact vias; and

top-level FET source/drain contacts that wrap-around source/drain regions of the at least one top-level FET,

wherein the lower contact vias connect the top-level FET source/drain contacts to source/drain regions of the at least one bottom-level FET.

2. The stacked FET device of claim 1 , wherein the top-level FET source/drain contacts are in direct contact with a top and at least one sidewall of the source/drain regions of the at least one top-level FET.

3. The stacked FET device of claim 1 , wherein the top-level FET source/drain contacts are in direct contact with a top, a bottom and at least one sidewall of the source/drain regions of the at least one top-level FET.

4. The stacked FET device of claim 1 , wherein the lower contact vias connect to the top-level FET source/drain contacts from a bottom of the at least one top-level FET.

5. The stacked FET device of claim 1 , wherein a given one of the lower contact vias and a given one of the top-level FET source/drain contacts to which the given lower contact via is connected are unaligned vertically.

6. The stacked FET device of claim 5 , further comprising:

a local interconnect between the given lower contact via and the given top-level FET source/drain contact.

7. The stacked FET device of claim 1 , further comprising:

bottom-level FET source/drain contacts disposed over the source/drain regions of the at least one bottom-level FET.

8. The stacked FET device of claim 7 , wherein the lower contact vias are in direct contact with the bottom-level FET source/drain contacts.

9. The stacked FET device of claim 1 , further comprising:

gates of the at least one top-level FET that are offset from the source/drain regions of the at least one top-level FET by gate spacers, wherein a top surface of the top-level FET source/drain contacts is below a top surface of the gates.

10. The stacked FET device of claim 1 , further comprising:

at least one upper contact via in direct contact with at least one of the lower contact vias.

11. A stacked FET device, comprising:

at least one bottom-level FET on a substrate;

lower contact vias and local interconnects present in an ILD disposed over the at least one bottom-level FET;

at least one top-level FET present over the lower contact vias;

top-level FET source/drain contacts that wrap-around source/drain regions of the at least one top-level FET,

wherein the lower contact vias connect the top-level FET source/drain contacts to source/drain regions of the at least one bottom-level FET, wherein each of the local interconnects connects a given one of the lower contact vias to a given one of the top-level FET source/drain contacts, and wherein each of the top-level FET source/drain contacts is in direct contact with either one of the local interconnects or one of the lower contact vias from a bottom of the at least one top-level FET.

12. The stacked FET device of claim 11 , wherein the top-level FET source/drain contacts are in direct contact with a top and at least one sidewall of the source/drain regions of the at least one top-level FET.

13. The stacked FET device of claim 11 , wherein the top-level FET source/drain contacts are in direct contact with a top, a bottom and at least one sidewall of the source/drain regions of the at least one top-level FET.

14. The stacked FET device of claim 11 , further comprising:

bottom-level FET source/drain contacts disposed over the source/drain regions of the at least one bottom-level FET, wherein the lower contact vias are in direct contact with the bottom-level FET source/drain contacts.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 17, 2021
From: XIE, RUILONG; WU, HENG; ZHANG, JINGYUN; FROUGIER, JULIEN
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 057204/0600 →
Continuity (1)
Related Publication 20230054540A1 · Feb 23, 2023