IP Library › Granted Patent US 11,818,528
Granted Patent B1
US 11,818,528 · App. 17/407,691 · Granted Nov 14, 2023

Earbuds

Inventors: Yi Zou (Santa Clara, CA); Chad J. Miller (Oakland, CA); Daniel A. Podhajny (Morgan Hill, CA); Joshua A. Hoover (Los Gatos, CA); Kristen L. Cretella (Mountain View, CA); Nicholas R. Trincia (San Francisco, CA); Seul Bi Kim (Sunnyvale, CA); William Leith (San Francisco, CA); Yue Chen (San Jose, CA)
Assignee: Apple Inc.
H04R1/1016H04R1/04H04R1/1041H04R31/00F21V33/0056H04R1/028H04R2420/07
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,818,528
App. No.
17/407,691
Granted
Nov 14, 2023
Kind
B1
Abstract

Wireless earbuds may be provided with adjustable-shape housings. The housings may have bendable portions. Bendable metal members, hinges, or other flexible structures may be used in forming bendable structures for the earbuds. Electrical components may be covered by a layer of molded foam. A cover such as a fabric cover may be used to cover the molded foam. Spacer fabric or other soft material may be interposed between the fabric cover and the foam. The housing may be bent or otherwise adjusted between two or more states such as a normal, non-sleep, walking state in which the housing is expanded for normal operation while a user is sitting or walking and a sleep state in which the housing is bent to enhance comfort while sleeping. The wireless earbuds may have illumination systems, sensors, and other components.

Claims (67)

1. An earbud, comprising:

wireless circuitry configured to receive data associated with audio;

a speaker configured to play the audio;

an input device configured to gather user input; and

an adjustable-shape soft housing configured to receive the wireless circuitry, speaker, and input device, wherein the adjustable-shape soft housing comprises:

foam; and

fabric covering the foam.

2. The earbud defined in claim 1 wherein the adjustable-shape soft housing comprises a main portion and a stalk portion and wherein the stalk portion is configured to bend relative to the main portion.

3. The earbud defined in claim 1 wherein the adjustable-shape soft housing has a main portion with a circumferential groove configured to allow the main portion to move between a first state in which the groove has a first size and a second state in which the groove has a second size that is smaller than the first size.

4. The earbud defined in claim 1 wherein the adjustable-shape soft housing is configured to bend into a finger-wearable ring shape.

5. The earbud defined in claim 1 wherein the adjustable-shape soft housing has first and second structures, wherein rotation of the first and second structures relative to each other about an axis radially expands the adjustable-shape soft housing relative to the axis.

6. The earbud defined in claim 1 wherein the adjustable-shape soft housing is configured to exhibit shape bistability.

7. The earbud defined in claim 1 wherein the adjustable-shape soft housing has a moveable member that is configured to move along an axis to place the adjustable housing selectively in:

a first stable state in which the movable member is at a first location along the axis; and

a second stable state in which the movable member is at a second location along the axis.

8. The earbud defined in claim 1 further comprising an illumination system having a light-emitting device coupled to a light guide.

9. The earbud defined in claim 1 further comprising a force sensor configured to detect pressure on the adjustable housing.

10. The earbud defined in claim 1 further comprising a resistive force sensor and an optical bend sensor.

11. An earbud, comprising:

wireless circuitry configured to receive data associated with audio;

a speaker configured to play the audio;

an input device configured to gather user input;

an adjustable-shape soft housing configured to receive the wireless circuitry, speaker, and input device; and

a bendable support structure configured to bend to adjust a shape of the adjustable-shape soft housing, wherein the adjustable-shape soft housing comprises:

polymer that is molded around the speaker, the wireless circuitry, the input device, and the bendable support structure; and

a soft cover over the polymer.

12. The earbud defined in claim 11 wherein the bendable support structure comprises a hinge having first and second members that are rotatably coupled to each other.

13. The earbud defined in claim 11 wherein the bendable support structure comprises a bendable metal member.

14. The earbud defined in claim 13 wherein the adjustable-shape soft housing comprises a layer of spacer fabric.

15. An earbud, comprising:

wireless circuitry configured to receive data associated with audio;

a speaker configured to play the audio;

an input device configured to gather user input; and

an adjustable-shape soft housing configured to receive the wireless circuitry, speaker, and input device, wherein the adjustable-shape soft housing comprises:

a fabric spacer; and

a fabric cover that overlaps the fabric spacer.

16. The earbud defined in claim 15 wherein the adjustable-shape soft housing further comprises foam molded over the speaker, the wireless circuitry, and the input device and wherein the fabric spacer covers the foam.

17. An earbud, comprising:

wireless circuitry configured to receive data associated with audio;

a speaker configured to play the audio;

an input device configured to gather user input; and

an adjustable-shape soft housing configured to receive the wireless circuitry, speaker, and input device, wherein the adjustable-shape soft housing comprises foam molded over the speaker, the wireless circuitry, and the input device.

18. The earbud defined in claim 17 further comprising a layer of elastomeric polymer covering the foam.

19. The earbud defined in claim 17 further comprising:

a fabric layer; and

an adhesive layer between the fabric layer and the foam.

20. An earbud, comprising:

wireless circuitry configured to receive data associated with audio;

a speaker configured to play the audio;

an input device configured to gather user input;

an adjustable-shape soft housing configured to receive the wireless circuitry, speaker, and input device; and

beads within an interior of the adjustable-shape soft housing.

21. The earbud defined in claim 20 wherein the adjustable-shape soft housing comprises a layer of braided fabric.

22. An in-ear headphone, comprising:

a speaker configured to play audio; and

an adjustable housing in which the speaker is mounted, wherein the adjustable housing has an audio port aligned with the speaker and wherein the adjustable housing is adjustable between a non-sleep shape and a sleep shape.

23. The in-ear headphone defined in claim 22 wherein the adjustable housing has a bendable portion and wherein in the non-sleep shape the bendable portion is unbent and in the sleep shape the bendable portion is bent.

24. The in-ear headphone defined in claim 23 further comprising components on a printed circuit, foam molded over the components and the printed circuit, and fabric covering the foam.

25. The in-ear headphone defined in claim 22 wherein the adjustable housing has a main portion and a stalk that extends from the main portion, wherein the stalk is bent at a first angle in the non-sleep shape, and wherein the stalk is bent at a second angle that is different than the first angle in the sleep shape.

26. An earbud, comprising:

a speaker;

a printed circuit electrically coupled to the speaker;

electrical components mounted to the printed circuit;

foam covering the electrical components and the printed circuit; and

a fabric layer that covers the foam.

27. The earbud defined in claim 26 further comprising spacer fabric between the fabric layer and the foam.

28. The earbud defined in claim 26 wherein the foam and fabric layer form a housing having a main portion that houses the speaker and an elongated portion extending from the main portion and wherein the housing has a bendable portion that allows the elongated portion to be bent into a sleep shape.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 24, 2021
From: ZOU, YI; MILLER, CHAD J.; PODHAJNY, DANIEL A.; HOOVER, JOSHUA A.; CRETELLA, KRISTEN L.; TRINCIA, NICHOLAS R.; KIM, SEUL BI; LEITH, WILLIAM; CHEN, YUE
To: APPLE INC.
Reel/Frame 057275/0951 →
Continuity (1)
Provisional Application 63081212 · Sep 21, 2020
Cited By (2)
US 1,146,885 US 12,610,171