IP Library › Granted Patent US 11,844,177
Granted Patent B2
US 11,844,177 · App. 17/410,353 · Granted Dec 12, 2023

DC/DC converter component

Inventors: Yoshimasa Yoshioka (Nagaokakyo, JP); Kouji Yamauchi (Nagaokakyo, JP)
Assignee: Murata Manufacturing Co., Ltd.
H05K1/165H01F27/2823H01L28/10H02M3/155H05K1/182
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Quick Facts
Patent No.
US 11,844,177
App. No.
17/410,353
Granted
Dec 12, 2023
Kind
B2
Abstract

A DC/DC converter component has a reduced mounting area and includes an inductor component; a semiconductor integrated circuit including a switch circuit connected to the inductor component, and a control circuit that controls the switch circuit; and a package substrate, to which the semiconductor integrated circuit is mounted, having a mounting face that opposes an other substrate when the package substrate is mounted to the other substrate. The inductor component includes an element body, and a plurality of inductor wiring lines, each extending in the element body and in parallel with a main face of the element body. A value of inductance of a second inductor wiring line is 10% or more greater than a value of inductance of a first inductor wiring line. The inductor component has a dimension equal to or less than 0.25 millimeters in a thickness direction, and is mounted to the package substrate.

Claims (71)

1. A DC/DC converter component comprising:

at least one inductor component;

a semiconductor integrated circuit including a switch circuit connected to the inductor component, and a control circuit configured to control the switch circuit; and

a package substrate to which the semiconductor integrated circuit is mounted, the package substrate having a mounting face configured to oppose an other substrate when the package substrate is mounted to the other substrate,

the inductor component including:

an element body including a magnetic layer including a magnetic material, and having a main face in parallel with the mounting face;

a plurality of inductor wiring lines, each extending in the element body and in parallel with the main face; and

a vertical wiring line extending from each of the inductor wiring lines in a thickness direction orthogonal to the main face, and being exposed from the main face,

each of the inductor wiring lines having a number of turns equal to or less than 0.5 turns,

a value of an inductance of a second inductor wiring line being 10% or more greater than a value of an inductance of a first inductor wiring line, when one of the plurality of inductor wiring lines corresponds to the first inductor wiring line, and when an other one of the plurality of inductor wiring lines that is different from the first inductor wiring line corresponds to the second inductor wiring line,

the inductor component having, in the thickness direction, a dimension equal to or less than 0.25 millimeters, and

the inductor component being mounted to the package substrate.

2. The DC/DC converter component according to claim 1 , wherein

at least a part of the inductor component is installed in the package substrate.

3. The DC/DC converter component according to claim 2 , wherein

the semiconductor integrated circuit is installed in the package substrate.

4. The DC/DC converter component according to claim 2 , wherein

the package substrate includes a package substrate wiring line extending in parallel with the mounting face, and

the inductor wiring line has a dimension in the thickness direction greater than a dimension in the thickness direction of the package substrate wiring line.

5. The DC/DC converter component according to claim 2 , wherein

the at least one inductor component is a plurality of the inductor components.

6. The DC/DC converter component according to claim 2 , wherein

an air-core inductor component is installed in the package substrate, separately from the inductor component, and

the air-core inductor component includes a wiring line that has the number of turns greater than 0.5 turns.

7. The DC/DC converter component according to claim 2 , wherein

the first inductor wiring line and the second inductor wiring line are connected to each other in the inductor component.

8. The DC/DC converter component according to claim 2 , further comprising:

an input terminal to which a power supply voltage is inputted, an output terminal to which a load is connected, and a grounding terminal for grounding, wherein

the switch circuit is simultaneously in a second-(1) circuit state and in a second-(2) circuit state,

the second-(1) circuit state is configured to step down the power supply voltage and supply to the load, by the control circuit switching between an on-state in which only the first inductor wiring line is connected between the input terminal and the output terminal and an off-state in which only the first inductor wiring line is connected between the grounding terminal and the output terminal,

the second-(2) circuit state is configured to step down the power supply voltage and supply to the load, by the control circuit switching between the on-state in which only the second inductor wiring line is connected between the input terminal and the output terminal and the off-state in which only the second inductor wiring line is connected between the grounding terminal and the output terminal, and

the control circuit is configured to cause the switch circuit to perform switching between the on-state and the off-state in the second-(1) circuit state, and switching between the on-state and the off-state in the second-(2) circuit state at a predetermined phase difference.

9. The DC/DC converter component according to claim 1 , wherein

the semiconductor integrated circuit is installed in the package substrate.

10. The DC/DC converter component according to claim 1 , wherein

a solder is provided on the mounting face of the package substrate, the solder being configured to electrically connect the package substrate to the other substrate,

the solder has a dimension in the thickness direction greater than the dimension in the thickness direction that the inductor component has, and

the inductor component is mounted to the mounting face.

11. The DC/DC converter component according to claim 10 , wherein

the semiconductor integrated circuit is mounted to a face of the package substrate, the face being opposite the mounting face, and

when viewed in the thickness direction, the inductor component is arranged at a position to overlap the semiconductor integrated circuit.

12. The DC/DC converter component according to claim 1 , wherein

the package substrate includes a package substrate wiring line extending in parallel with the mounting face, and

the inductor wiring line has a dimension in the thickness direction greater than a dimension in the thickness direction of the package substrate wiring line.

13. The DC/DC converter component according to claim 1 , wherein

the at least one inductor component is a plurality of the inductor components.

14. The DC/DC converter component according to claim 1 , wherein

an air-core inductor component is installed in the package substrate, separately from the inductor component, and

the air-core inductor component includes a wiring line that has the number of turns greater than 0.5 turns.

15. The DC/DC converter component according to claim 1 , wherein

the first inductor wiring line and the second inductor wiring line are connected to each other in the inductor component.

16. The DC/DC converter component according to claim 15 , further comprising:

an input terminal to which a power supply voltage is inputted, an output terminal to which a load is connected, and a grounding terminal for grounding, wherein

the switch circuit is configured to switch between a first circuit state and a second circuit state,

the first circuit state is configured to step down the power supply voltage and supply to the load, by the control circuit switching between an on-state and an off-state of a series connection of the first inductor wiring line and the second inductor wiring line, the on-state being a state in which the series connection of the first inductor wiring line and the second inductor wiring line is connected between the input terminal and the output terminal, and the off-state being a state in which the series connection of the first inductor wiring line and the second inductor wiring line is connected between the grounding terminal and the output terminal,

the second circuit state is configured to step down the power supply voltage and supply to the load, by the control circuit switching between the on-state and the off-state of one of the first inductor wiring line and the second inductor wiring line, the on-state being the state in which the one of the first inductor wiring line and the second inductor wiring line is connected between the input terminal and the output terminal, and the off-state being the state in which the one of the first inductor wiring line and the second inductor wiring line is connected between the grounding terminal and the output terminal.

17. The DC/DC converter component according to claim 16 , wherein

the switch circuit is further configured to switch to a third circuit state, wherein

the third circuit state is configured to step down the power supply voltage and supply to the load, by the control circuit switching between an on-state and an off-state of a parallel connection of the first inductor wiring line and the second inductor wiring line, the on-state being a state in which the parallel connection of the first inductor wiring line and the second inductor wiring line is connected between the input terminal and the output terminal, and the off-state being a state in which the parallel connection of the first inductor wiring line and the second inductor wiring line is connected between the grounding terminal and the output terminal.

18. The DC/DC converter component according to claim 1 , further comprising:

an input terminal to which a power supply voltage is inputted, an output terminal to which a load is connected, and a grounding terminal for grounding, wherein

the switch circuit is simultaneously in a second-(1) circuit state and in a second-(2) circuit state,

the second-(1) circuit state is configured to step down the power supply voltage and supply to the load, by the control circuit switching between an on-state in which only the first inductor wiring line is connected between the input terminal and the output terminal and an off-state in which only the first inductor wiring line is connected between the grounding terminal and the output terminal,

the second-(2) circuit state is configured to step down the power supply voltage and supply to the load, by the control circuit switching between the on-state in which only the second inductor wiring line is connected between the input terminal and the output terminal and the off-state in which only the second inductor wiring line is connected between the grounding terminal and the output terminal, and

the control circuit is configured to cause the switch circuit to perform switching between the on-state and the off-state in the second-(1) circuit state, and switching between the on-state and the off-state in the second-(2) circuit state at a predetermined phase difference.

19. The DC/DC converter component according to claim 1 , wherein

the magnetic layer contains a metal powder including an iron, and

the metal powder has an average particle diameter that ranges from 1 micrometer to 10 micrometers, both inclusive.

20. The DC/DC converter component according to claim 1 , wherein

when a current is flowed through the inductor component, a minimum value of the inductance obtained is equal to or more than 1 nH and a maximum value of the inductance is equal to or less than 10 nH, and

the inductor component has a maximum value of a direct current resistance that ranges from 1 mΩ to 50 mΩ, both inclusive.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 24, 2021
From: YOSHIOKA, YOSHIMASA; YAMAUCHI, KOUJI
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 057272/0524 →
Priority Claims (1)
JP 2020-142761 · Aug 26, 2020 · national
Continuity (1)
Related Publication 20220071012A1 · Mar 3, 2022