IP Library Granted Patent US 11,891,816
Granted Patent B2
US 11,891,816 · App. 17/415,745 · Granted Feb 6, 2024

Panel for producing a free-lying floor covering

Inventor: Olivier Ceysson (Bollene, FR)
Assignee: Gerflor
E04F15/02038E04F2201/0138E04F2201/0153E04F2201/023E04F2201/042E04F2201/043
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Quick Facts
Patent No.
US 11,891,816
App. No.
17/415,745
Granted
Feb 6, 2024
Kind
B2
Abstract

A panel having the shape of a plank or a tile for the production of a floor covering, comprising two pairs of opposed sides defining: a first two opposed edges for inclined assembly a second two opposed edges for vertical assembly—the male coupling of the edges for the vertical assembly comprise a male groove extending along the edge and opening onto the lower face of the panel—the female coupling of the edges for the vertical assembly comprise a female groove extending along the edge and opening onto the upper face of the panel—the male coupling of the edges for the vertical assembly comprise a lug or a notch and the female coupling means of the edges for the vertical assembly comprise a complementary notch or lug.

Claims (18)

1. A panel having a shape of a plank or a tile for a production of a floor covering, the panel comprising two pairs of opposed sides defining:

a first two opposed edges for inclined assembly with adjacent panels, wherein one edge comprises male coupling provided from a lateral wall of the panel, and an opposed edge comprising complementary female coupling provided from a lateral wall of the panel;

a second two opposed edges for vertical assembly with adjacent panels, wherein one edge comprises male coupling provided from a lower face of the panel, and an opposed edge comprising complementary female coupling provided from an upper face of the panel;

wherein:

the male coupling of the edges for the vertical assembly comprise a male groove extending along the edge and opening onto the lower face of the panel to define a male tenon, the male tenon having an outer wall and an inner wall both inclined with respect to a vertical plane and towards the outside of the panel at an angle of between 1° and 15°;

the female coupling of the edges for the vertical assembly comprise a female groove extending along the edge and opening onto the upper face of the panel to define a female tenon;

the male coupling of the edges for the vertical assembly comprise a lug or a notch and the female coupling of the edges for the vertical assembly comprise a complementary notch or lug forming, after assembly of two adjacent panels, abutment stops to counteract a vertical displacement between two adjacent assembled panels.

2. The panel as claimed in claim 1 , wherein the female tenon comprises a portion chamfered at a level of the lower face of the panel and forms an angle of between 2° and 20° with respect to the lower face of the panel.

3. The panel as claimed in claim 2 , wherein the chamfered portion of the female tenon extends to level with an upper inner ridge of the female tenon.

4. The panel as claimed in claim 1 , wherein the outer wall and inner wall of the male tenon are inclined at an angle of between 5° and 15°.

5. The panel as claimed in claim 4 , wherein the outer wall and inner wall of the male tenon are inclined at a same angle.

6. The panel as claimed in claim 1 , wherein the male tenon comprises a portion chamfered at a level of the upper face of the panel, forming an angle of between 2° and 20° with respect to the upper face of the panel.

7. The panel as claimed in claim 1 , wherein the lug or notch is provided on the outer wall of the male tenon and, in a complementary manner, the notch or lug is provided on an inner wall of the female groove.

8. The panel as claimed in claim 1 , wherein the lug or notch is provided on the outer wall of the female tenon and, in a complementary manner, the notch or lug is provided on an inner wall of the male groove.

9. The panel as claimed in claim 1 , wherein the male coupling of the edges for the vertical assembly comprise two lugs or notches, and the female coupling of the edges for the vertical assembly comprise two complementary notches or lugs.

10. The panel as claimed in claim 1 , wherein the male coupling of the edges for the inclined assembly comprise a tongue protruding from the lateral wall of the panel and over an entire length of the edge, and the female coupling of the edges for the inclined assembly comprise a complementary groove provided in the lateral wall of the panel and over an entire length of the edge.

11. The panel as claimed in claim 10 , wherein the tongue comprises a lug protruding vertically, and the complementary groove comprises a complementary notch forming, after assembly of two adjacent panels, abutment stops to counteract a horizontal displacement between two adjacent assembled panels.

12. The panel as claimed in claim 10 , wherein the groove defines a flexible lower female tongue intended to be displaced during inclined engagement of the tongue of the male coupling, then to return to position after engagement in order to increase the resistance of the two adjacent assembled panels to vertical and horizontal uncoupling.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 7, 2021
From: CEYSSON, OLIVIER
To: GERFLOR
Reel/Frame 057399/0130 →
Priority Claims (1)
FR 1873754 · Dec 21, 2018 · national
Continuity (1)
Related Publication 20210381256A1 · Dec 9, 2021
Cited By (2)
US 12,435,524 US 12,595,664