IP Library Granted Patent US 12,435,524
Granted Patent B2
US 12,435,524 · App. 18/389,873 · Granted Oct 7, 2025

Panel for producing a free-lying floor covering

Inventor: Olivier Ceysson (Bollene, FR)
Assignee: Gerflor
E04F15/02038E04F2201/0138E04F2201/0153E04F2201/023E04F2201/042E04F2201/043
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,435,524
App. No.
18/389,873
Granted
Oct 7, 2025
Kind
B2
Abstract

A panel having the shape of a plank or a tile for the production of a floor covering, comprising two pairs of opposed sides defining: a first two opposed edges for inclined assembly a second two opposed edges for vertical assembly—the male coupling of the edges for the vertical assembly comprise a male groove extending along the edge and opening onto the lower face of the panel—the female coupling of the edges for the vertical assembly comprise a female groove extending along the edge and opening onto the upper face of the panel—the male coupling of the edges for the vertical assembly comprise a lug or a notch and the female coupling means of the edges for the vertical assembly comprise a complementary notch or lug.

Claims (20)

1. A panel having a shape of a plank or a tile for a production of a floor covering, the panel comprising two pairs of opposed sides defining:

two opposed edges configured for inclined assembly, wherein one edge comprises male coupling means provided from a lateral wall of the panel, and an opposed edge comprising complementary female coupling means provided from a lateral wall of the panel;

two opposed edges configured for vertical assembly, wherein one edge comprises male coupling means provided from a lower face of the panel, and an opposed edge comprising complementary female coupling means provided from an upper face of the panel;

wherein:

the male coupling means of the edges for vertical assembly comprise a male groove extending along the edge and opening onto the lower face of the panel in a manner to define a male tenon, the male tenon having an outer wall that is inclined with respect to a vertical plane and towards the outside of the panel;

the female coupling means of the edges for vertical assembly comprise a female groove extending along the edge and opening onto the upper face of the panel in a manner to define a female tenon;

the male coupling means of the edges for vertical assembly comprise a male groove extending along the edge and opening onto the lower face of the panel in a manner to define a male tenon, the male tenon having an outer wall inclined with respect to a vertical plane and towards the panel and an inner wall inclined with respect to said vertical plane and towards the panel at the same angle as the outer wall.

2. The panel as claimed in claim 1 , wherein the female tenon comprises a portion which is chamfered at a level of the lower face of the panel and forms an angle of between 2° and 20° with respect to the lower face of the panel.

3. The panel as claimed in claim 2 , wherein the chamfered portion of the female tenon extends to level with an upper inner ridge of the female tenon.

4. The panel as claimed in claim 1 , wherein the male tenon has an inner wall which is inclined with respect to a vertical plane and towards the outside of the panel.

5. The panel as claimed in claim 1 , wherein the outer wall and inner wall of the male tenon are inclined at an angle of between 1° and 45°.

6. The panel as claimed in claim 5 , wherein the outer wall and inner wall of the male tenon are inclined at a same angle.

7. The panel as claimed in claim 1 , wherein the male tenon comprises a portion which is chamfered at a level of the upper face of the panel and which forms an angle of between 2° and 20° with respect to the upper face of the panel.

8. The panel as claimed in claim 1 , wherein the lug or notch is provided on the outer wall of the male tenon and, in a complementary manner, the notch or lug is provided on an inner wall of the female groove.

9. The panel as claimed in claim 1 , wherein the lug or notch is provided on the outer wall of the female tenon and, in a complementary manner, the notch or lug is provided on an inner wall of the male groove.

10. The panel as claimed in claim 1 , wherein the male coupling means of the edges for vertical assembly comprise two lugs or notches, and the female coupling means of the edges for vertical assembly comprise two complementary notches or lugs.

11. The panel as claimed in claim 1 , wherein the male coupling means of the edges for inclined assembly comprise a tongue which protrudes from the lateral wall of the panel and over an entire length of the edge, and the female coupling means of the edges for inclined assembly comprise a complementary groove provided in the lateral wall of the panel and over an entire length of the edge.

12. The panel as claimed in claim 11 , wherein the tongue comprises a lug which protrudes vertically, and the complementary groove comprises a complementary notch which, after assembly of two adjacent panels, form abutment stops to counteract a horizontal displacement between two adjacent assembled panels.

13. The panel as claimed in claim 11 , wherein the groove defines a flexible lower female tongue which is intended to be displaced during inclined engagement of the tongue of the male coupling means, then to resume a position after engagement in order to increase the resistance of the two adjacent assembled panels to vertical and horizontal uncoupling.

14. The panel as claimed in claim 1 , wherein the outer wall and inner wall of the male tenon are inclined at an angle of between 5° and 15°.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2024
From: CEYSSON, OLIVIER
To: GERFLOR
Reel/Frame 067187/0462 →
Priority Claims (1)
FR 1873754 · Dec 21, 2018 · national
Continuity (2)
Continuation 17415745
Related Publication 20240117641A1 · Apr 11, 2024
References Cited (29)
US 6536178B1 · Palsson et al. · 2003 [cited by applicant]
US 6647690B1 · Martensson · 2003 [cited by examiner]
US 8763340B2 · Pervan · 2014 [cited by examiner]
US 9874035B2 · Wagner · 2018 [cited by applicant]
US 10287777B2 · Boo · 2019 [cited by applicant]
US 10851549B2 · Boo · 2020 [cited by applicant]
US 11359384B2 · Markovski et al. · 2022 [cited by applicant]
US 11479970B2 · Pervan · 2022 [cited by examiner]
US 11834843B2 · Schacht · 2023 [cited by examiner]
US 11891816B2 · Ceysson · 2024 [cited by examiner]
US 11976470B2 · Zorn · 2024 [cited by examiner]
US 11987991B2 · Claerhout · 2024 [cited by examiner]
US 20030145519A1 · Winsbury · 2003 [cited by examiner]
US 20070130872A1 · Goodwin et al. · 2007 [cited by applicant]
US 20100037550A1 · Braun · 2010 [cited by examiner]
US 20110131909A1 · Hannig · 2011 [cited by applicant]
US 20110138722A1 · Hannig · 2011 [cited by applicant]
US 20110258959A1 · Braun · 2011 [cited by applicant]
US 20170370109A1 · Devos · 2017 [cited by applicant]
US 20190211569A1 · Boo et al. · 2019 [cited by applicant]
US 20200181923A1 · Quist · 2020 [cited by examiner]
US 20210381256A1 · Ceysson · 2021 [cited by applicant]
CN 102137978 · 2011 [cited by applicant]
WO WO9747834 · 1997 [cited by applicant]
WO WO2016030627 · 2016 [cited by applicant]
Notice of Allowance Dated Sep. 28, 2023 from the US Patent and Trademark Office Re. U.S. Appl. No. 17/415,745. (5 pages). [cited by applicant]
Official Action Dated Jul. 6, 2023 from the US Patent and Trademark Office Re. U.S. Appl. No. 17/415,745. (6 pages). [cited by applicant]
Official Action Dated Jan. 26, 2023 from the US Patent and Trademark Office Re. U.S. Appl. No. 17/415,745. (14 pages). [cited by applicant]
Rapport de Recherche Internationale et l'Opinion Ecrite [International Search Report and the Written Opinion] Dated Mar. 12, 2020 From the International Searching Authority Re. Application No. PCT/FR2019/053128 and Its … [cited by applicant]