Smart wellhead
Smart wellhead assemblies with sensors for detecting positions of components within the bores of the wellhead assemblies are provided. In some instances, the sensors can be used to detect one or more of landing, locking, or concentricity of hangers, packoffs, or other internal wellhead components within bores. In one example, a method of installing a hanger within a wellhead includes lowering the hanger within the wellhead and using one or more sensors to detect when the hanger is at a target location. The method can also include activating a locking mechanism of the hanger and using the one or more sensors to detect when the locking mechanism has secured the hanger within the wellhead. Additional systems, devices, and methods are also disclosed.
1. A method of installing a hanger or a packoff at a target location within a wellhead, the wellhead having one or more ultrasonic sensors, the method comprising:
lowering the hanger or the packoff within the wellhead;
using the one or more ultrasonic sensors to detect when the hanger or the packoff is at the target location, comprising;
emitting ultrasonic waves into a bore of a wellhead assembly including the wellhead from a first ultrasonic sensor of the one or more ultrasonic sensors; and
sensing reflections of the ultrasonic waves from the hanger or the packoff;
wherein the first ultrasonic sensor is axially offset from a landing shoulder in the bore, lowering the hanger or the packoff within the wellhead includes landing the hanger or the packoff on the landing shoulder, the target position is a position at which the hanger or the packoff is landed on the landing shoulder, and emitting ultrasonic waves into the bore from the first ultrasonic sensor includes emitting a beam of the ultrasonic waves from the first ultrasonic sensor into the bore at a location axially offset from the landing shoulder; and
sensing passage of an edge of the hanger or the packoff past the location axially offset from the landing shoulder at which the beam of ultrasonic waves from the first ultrasonic sensor is emitted into the bore, and determining that the hanger or the packoff has landed on the landing shoulder based on the sensed passage of the edge of the hanger or the packoff.
2. The method of claim 1 , wherein using the one or more ultrasonic sensors to detect when the hanger or the packoff is at the target location further includes:
measuring a distance from the first ultrasonic sensor to the hanger or the packoff based on the sensed reflections; and
outputting a signal indicating the hanger or the packoff is at the target location based on the measured distance from the first ultrasonic sensor to the hanger or the packoff.
3. The method of claim 1 , wherein sensing passage of the edge of the hanger or the packoff past the location axially offset from the landing shoulder at which the beam of ultrasonic waves from the first ultrasonic sensor is emitted into the bore includes sensing passage of an upper end of the hanger or the packoff past the location axially offset from the landing shoulder at which the beam of ultrasonic waves from the first ultrasonic sensor is emitted into the bore.
4. The method of claim 1 , wherein using the one or more ultrasonic sensors to detect when the hanger or the packoff is at the target location further includes:
emitting ultrasonic waves into the bore from a second ultrasonic sensor of the one or more ultrasonic sensors;
sensing reflections of the ultrasonic waves emitted by the first and second ultrasonic sensors;
using each of the first ultrasonic sensor and the second ultrasonic sensor to independently detect that the hanger or the packoff is at the target location based on the sensed reflections of the ultrasonic waves; and
based on the independent detection via each of the first ultrasonic sensor and the second ultrasonic sensor that the hanger or the packoff is at the target location, outputting a signal indicating that the hanger or the packoff is at the target location.
5. The method of claim 1 , wherein sensing reflections of the ultrasonic waves from the hanger or the packoff includes sensing reflections of the ultrasonic waves from the hanger or the packoff with the first ultrasonic sensor.
6. The method of claim 1 , comprising using the one or more ultrasonic sensors to detect concentricity of the hanger or the packoff in a bore of a wellhead assembly including the wellhead.
7. The method of claim 1 , comprising using the one or more ultrasonic sensors to detect the position of a seal in a bore of a wellhead assembly including the wellhead.
8. The method of claim 1 , wherein the target position is a landing position of the hanger or the packoff within the wellhead.