IP Library Granted Patent US 11,834,128
Granted Patent B2
US 11,834,128 · App. 17/425,324 · Granted Dec 5, 2023

Pedelec bottom-bracket drive unit

Inventors: Dietmar Greven (Dormagen, DE); Kai Venhoff (Rhede, DE); Axel Hemsing (Duesseldorf, DE); Peter Thiele (Lauffen A.N., DE)
Assignee: SRAM, LLC
B62M3/003B62K19/34B62M6/40B62M6/55
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Quick Facts
Patent No.
US 11,834,128
App. No.
17/425,324
Granted
Dec 5, 2023
Kind
B2
Abstract

A pedelec bottom bracket drive unit includes a rigid drive housing and a tolerance compensation sheet-metal spring which is arranged to stand substantially in a vertical plane. The tolerance compensation sheet-metal spring includes at least one fixing point at a housing side and at least one mounting point for fastening the tolerance-compensating sheet-metal spring to a pedelec-frame-side drive mount. The at least one fixing point has a fixing point traverse axis. The tolerance compensation sheet-metal spring is fixed to the rigid drive housing at the at least one fixing point at the housing side. The at least one mounting point has a mounting point traverse axis. The at least one mounting point is arranged offset with respect to a next adjacent fixing point of the at least one fixing point as viewed from the fixing point traverse axis and from the mounting point traverse axis.

Claims (31)

1. A pedelec bottom bracket drive unit comprising:

a rigid drive housing; and

a tolerance compensation sheet-metal spring which is arranged to stand substantially in a vertical plane, the tolerance compensation sheet-metal spring comprising,

at least one fixing point at a housing side, the at least one fixing point comprising a fixing point traverse axis, the tolerance compensation sheet-metal spring being fixed to the rigid drive housing at the at least one fixing point at the housing side, and

at least one mounting point for fastening the tolerance-compensating sheet-metal spring to a pedelec-frame-side drive mount, the at least one mounting point comprising a mounting point traverse axis,

wherein,

the at least one mounting point is arranged offset with respect to a next adjacent fixing point of the at least one fixing point as viewed from the fixing point traverse axis and from the mounting point traverse axis,

the pedelec-frame-side drive mount comprises a receiving stop flange, and

the rigid drive housing comprises a drive housing stop flange which is directly fixable in a transverse direction to the receiving stop flange of the pedelac frame-side drive mount, the drive housing stop flange comprising a flange plane which is arranged in a vertical longitudinal plane which is offset by at least 10 mm in a traverse direction with respect to the tolerance compensation sheet-metal spring.

2. The pedelec bottom bracket drive unit as recited in claim 1 , wherein the offset is at least 15.0.

3. The pedelec bottom bracket drive unit as recited in claim 1 , wherein the offset is from 10 to 25 mm.

4. The pedelec bottom bracket drive unit as recited in claim 1 , wherein a sum of all of the at least one fixing point and of all of the at least one mounting point of the tolerance compensation sheet-metal spring is at least three.

5. The pedelec bottom bracket drive unit as recited in claim 1 , wherein the tolerance compensation sheet metal spring further comprises an extension crimp which is arranged between one of the at least one mounting point and the next adjacent fixing point of the at least one fixing point.

6. The pedelec bottom bracket drive unit as recited in claim 1 , further comprising,

an output sprocket,

wherein,

the tolerance compensation sheet-metal spring further comprises a longitudinal vertical plane,

the drive housing stop flange further comprises a longitudinal plane, and

the longitudinal plane of the drive housing stop flange is closer to the output sprocket than to the longitudinal vertical plane of the tolerance compensation sheet-metal spring.

7. The pedelec bottom bracket drive unit as recited in claim 1 , further comprising:

at least one second separate tolerance compensation sheet-metal spring.

8. A pedelec bottom bracket drive unit comprising:

a rigid drive housing which comprises a drive housing stop flange; and

a tolerance compensation sheet-metal spring which is arranged to stand substantially in a vertical plane, the tolerance compensation sheet-metal spring comprising,

at least one fixing point at a housing side, the at least one fixing point comprising a fixing point traverse axis, the tolerance compensation sheet-metal spring being fixed to the rigid drive housing at the at least one fixing point at the housing side, and

at least one mounting point for fastening the tolerance-compensating sheet-metal spring to a pedelec-frame-side drive mount, the at least one mounting point comprising a mounting point traverse axis,

wherein,

the tolerance compensation sheet-metal spring is a part of a floating bearing,

the at least one mounting point is arranged offset with respect to a next adjacent fixing point of the at least one fixing point as viewed from the fixing point traverse axis and from the mounting point traverse axis,

the pedelec-frame-side drive mount comprises a receiving stop flange, and

the drive housing stop flange of the rigid drive housing is directly fixable in a transverse direction to the receiving stop flange of the pedelec-frame-side drive mount so that the drive housing stop flange and the receiving stop flange together define a fixed bearing.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2023
From: SRAM DEUTSCHLAND GMBH
To: SRAM, LLC
Reel/Frame 063053/0446 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 21, 2023
From: AMPRIO GMBH
To: SRAM DEUTSCHLAND GMBH
Reel/Frame 063040/0255 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 23, 2021
From: GREVEN, DIETMAR, MR.; VENHOFF, KAI, MR.; HEMSING, AXEL, MR.; THIELE, PETER, MR.
To: AMPRIO GMBH
Reel/Frame 058188/0332 →
Priority Claims (1)
EP 19153759 · Jan 25, 2019 · regional
Continuity (1)
Related Publication 20220089250A1 · Mar 24, 2022