IP Library Patent Application 17435311
Patent Application
App. No. 17/435,311

NOX REDUCTION CATALYST

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Patent No.
US None
App. No.
17/435,311
Abstract

A method comprising treating combustion exhaust gas containing nitrogen oxides in the presence of a denitration catalyst to remove nitrogen oxides from the combustion exhaust gas, wherein the denitration catalyst is composed of a shaped product comprising a catalyst component, the shaped product has micro cracks in a mesh pattern or a bipectinate pattern on the surface of the shaped product, and the micro cracks have a 95% crack width of 100 μm or less and a crack area ratio variation coefficient of 0.7 or less.

Claims (22)

1 . A denitration catalyst, composed of a shaped product comprising a catalyst component, wherein the shaped product has micro cracks on the surface of the shaped product, and the micro cracks have a 95% crack width of 100 μm or less and a crack area ratio variation coefficient of 0.7 or less,

wherein the 95% crack width is a value when cumulative from the smallest to 95% in a span-based cumulative distribution of all measured crack widths,

crack area ratio is a ratio of a total square measure of openings of cracks in one region of 1300 μm×990 μm randomly selected on the surface of the shaped product to a square measure of the region,

average crack area ratio is a value obtained by dividing a total of the crack area ratios in every region of 1300 μm×990 μm randomly selected on the surface of the shaped product by the number of the regions,

crack area ratio variation coefficient is a value obtained by dividing a positive square root of an arithmetic mean of squares of every difference between the average crack area ratio and the crack area ratio in the region of 1300 μm×990 μm randomly selected on the surface of the shaped product (that is, standard deviation of the crack area ratio) by the average crack area ratio.

2 . The denitration catalyst according to claim 1 , wherein the micro cracks have the average crack area ratio of 1 to 14%.

3 . The denitration catalyst according to claim 1 , wherein the micro cracks spread in a mesh pattern on the surface of the shaped product,

the 95% crack width is 40 μm or less, and

the average crack area ratio is 1 to 6%.

4 . The denitration catalyst according to claim 1 , wherein the micro cracks spread in a bipectinate pattern on the surface of the shaped product, and

the average crack area ratio is 6 to 14%.

5 . A method for removing nitrogen oxides from combustion exhaust gas, wherein the method comprises treating the combustion exhaust gas containing nitrogen oxides in the presence of a denitration catalyst composed of a shaped product comprising a catalyst component, wherein the shaped product has micro cracks on the surface of the shaped product, and the micro cracks have a 95% crack width of 100 μm or less and a crack area ratio variation coefficient of 0.7 or less,

wherein the 95% crack width is a value when cumulative from the smallest to 95% in a span-based cumulative distribution of all measured crack widths,

crack area ratio is a ratio of a total square measure of openings of cracks in one region of 1300 μm×990 μm randomly selected on the surface of the shaped product to a square measure of the region,

average crack area ratio is a value obtained by dividing a total of the crack area ratios in every region of 1300 μm×990 μm randomly selected on the surface of the shaped product by the number of the regions,

crack area ratio variation coefficient is a value obtained by dividing a positive square root of an arithmetic mean of squares of every difference between the average crack area ratio and the crack area ratio in the region of 1300 μm×990 μm randomly selected on the surface of the shaped product (that is, standard deviation of the crack area ratio) by the average crack area ratio.

6 . The method according to claim 5 , wherein the micro cracks have the average crack area ratio of 1 to 14%.

7 . The denitration catalyst according to claim 2 , wherein the micro cracks spread in a mesh pattern on the surface of the shaped product,

the 95% crack width is 40 μm or less, and

the average crack area ratio is 1 to 6%.

8 . The denitration catalyst according to claim 2 , wherein the micro cracks spread in a bipectinate pattern on the surface of the shaped product, and

the average crack area ratio is 6 to 14%.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2022
From: MITSUBISHI POWER, LTD.
To: MITSUBISHI HEAVY INDUSTRIES, LTD.
Reel/Frame 059944/0715 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 31, 2021
From: KIYOSAWA, MASASHI; KANEDA, SHIMPEI; KAI, KEIICHIRO; YOKOYAMA, KOICHI
To: MITSUBISHI POWER, LTD.
Reel/Frame 057390/0723 →