IP Library Patent Application 17437721
Patent Application
App. No. 17/437,721

CARBON ELECTRODE MATERIAL AND REDOX BATTERY

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Quick Facts
Patent No.
US None
App. No.
17/437,721
Abstract

A carbon electrode material includes carbon fibers (A); carbon particles (B) other than graphite particles; carbon material (C) for binding the carbon fibers (A) and the carbon particles (B) to each other, and the carbon electrode material satisfies: (1) a particle diameter of the carbon particles (B) other than graphite particles is not larger than 1 μm, (2) Lc(B) is not larger than 10 nm when Lc(B) represents a crystallite size, in a c-axis direction, obtained by X-ray diffraction in the carbon particles (B) other than graphite particles, (3) Lc(C)/Lc(A) is 1.0 to 5.0, (4) a meso-pore specific surface area obtained from a nitrogen gas adsorption amount is less than 30 m 2 /g, and (5) a number of oxygen atoms bound to a surface of the carbon electrode material is not less than 1% of a total number of carbon atoms on the surface of the carbon electrode material.

Claims (24)

1 - 6 . (canceled)

7 . A carbon electrode material for use in a redox battery, the carbon electrode material comprising:

carbon fibers (A);

carbon particles (B) other than graphite particles;

a carbon material (C) for binding the carbon fibers (A) and the carbon particles (B) to each other,

the carbon electrode material for use in a redox battery satisfying the following requirements.

(1) a particle diameter of the carbon particles (B) other than graphite particles is not larger than 1 μm,

(2) Lc(B) is not larger than 10 nm when Lc(B) represents a crystallite size, in a c-axis direction, obtained by X-ray diffraction in the carbon particles (B) other than graphite particles,

(3) Lc(C)/Lc(A) is 1.0 to 5.0 when Lc(A) and Lc(C) represent crystallite sizes, in the c-axis direction, obtained by X-ray diffraction in the carbon fibers (A) and the carbon material (C), respectively,

(4) a meso-pore specific surface area obtained from a nitrogen gas adsorption amount is less than 30 m 2 /g, and

(5) a number of oxygen atoms bound to a surface of the carbon electrode material is not less than 1% of a total number of carbon atoms on the surface of the carbon electrode material.

8 . The carbon electrode material according to claim 7 , wherein the carbon electrode material is a carbon electrode material for use a negative electrode of a redox battery.

9 . The carbon electrode material according to claim 7 , wherein a mass ratio of the carbon material (C) to the carbon particles (B) is 0.2 to 10.

10 . The carbon electrode material according to claim 7 , wherein a BET specific surface area obtained from a nitrogen adsorption amount is less than 50 m 2 /g.

11 . The carbon electrode material according to claim 7 , wherein a water flow rate is not less than 0.5 mm/sec when a water droplet is dropped.

12 . A redox flow battery comprising the carbon electrode material according to claim 7 .

13 . A redox flow battery comprising a negative electrode having the carbon electrode material according to claim 8 .

14 . A method for producing the carbon electrode material according to claim 7 , the method comprising:

a step of impregnating the carbon fibers (A) with the carbon particles (B) other than graphite particles, and the carbon material (C) having not been carbonized;

a carbonizing step of heating a product obtained in the impregnating step, under an inert gas atmosphere, at a temperature of not lower than 500° C. and lower than 2000° C.;

a primary oxidization step of performing oxidization at a temperature of 500 to 900° C. in a dry process;

a graphitization step of performing heating at a temperature of 1300 to 2300° C. under an inert gas atmosphere; and

a secondary oxidization step of performing oxidization at a temperature of 500 to 900° C. in a dry process,

so as to perform the steps in order, respectively.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 21, 2023
From: TOYOBO CO., LTD.
To: TOYOBO MC CORPORATION
Reel/Frame 064649/0628 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 9, 2021
From: NISHI, KANA; IWAHARA, RYOHEI; KOBAYASHI, MASARU; MATSUMURA, TAKAHIRO
To: TOYOBO CO., LTD.
Reel/Frame 057431/0737 →