IP Library Granted Patent US 12,240,962
Granted Patent B2
US 12,240,962 · App. 17/438,699 · Granted Mar 4, 2025

Hydrogenated conjugated diene polymer, polymer composition, crosslinked body and tire

Inventors: Takumi Adachi (Minato-ku, JP); Hirofumi Senga (Minato-ku, JP); Michitaka Kaizu (Minato-ku, JP); Toshimitsu Kikuchi (Minato-ku, JP); Takuya Sano (Minato-ku, JP)
Assignee: ENEOS MATERIALS CORPORATION
C08L15/00B60C1/0016B60C1/0025C08C19/02C08C19/22C08C19/25C08K3/36
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,240,962
App. No.
17/438,699
Granted
Mar 4, 2025
Kind
B2
Abstract

A hydrogenated conjugated diene-based polymer which has a structure formed by bonding a nitrogen-containing compound having two or more alkoxysilyl groups and two or more nitrogen atoms with a plurality of conjugated diene-based polymer chains, wherein: when a composition ratio (molar ratio) in the hydrogenated conjugated diene-based polymer of each of a structural unit represented by formula (1), a structural unit represented by formula (2), a structural unit represented by formula (3), and a structural unit represented by formula (4) is p, q, r, and s, respectively, a value a represented by formula (i) is 0.80 or more and 0.97 or less, and an equilibrium storage modulus E′ of the hydrogenated conjugated diene-based polymer is 2.4 MPa or more, α=( p +(0.5× r ))/( p+q +(0.5× r )+ s )  (i)

Claims (40)

1. A hydrogenated conjugated diene-based polymer, which has a structure formed by bonding a nitrogen-containing compound having two or more alkoxysilyl groups and two or more nitrogen atoms with a plurality of conjugated diene-based polymer chains,

wherein, when a composition ratio (molar ratio) in the hydrogenated conjugated diene-based polymer of each of a structural unit represented by formula (1), a structural unit represented by formula (2), a structural unit represented by formula (3), and a structural unit represented by formula (4) is p, q, r, and s, respectively, a value α represented by formula (i) is 0.80 or more and 0.97 or less, and an equilibrium storage modulus E′ of the hydrogenated conjugated diene-based polymer is 2.4 MPa or more,

α=( p +(0.5× r ))/( p+q +(0.5× r )+ s )  (i)

2. The hydrogenated conjugated diene-based polymer of claim 1 , wherein the conjugated diene-based polymer chains have a structural unit derived from an aromatic vinyl compound.

3. The hydrogenated conjugated diene-based polymer of claim 1 , wherein the conjugated diene-based polymer chains are random copolymer chains of a conjugated diene compound and an aromatic vinyl compound.

4. The hydrogenated conjugated diene-based polymer of claim 1 , wherein the nitrogen-containing compound is at least one selected from the group consisting of a compound represented by formula (5) and a compound represented by formula (6),

in which: R 1 and R 2 are each independently a hydrocarbyl group having 1 to 20 carbon atoms; R 3 is an alkanediyl group having 1 to 20 carbon atoms; A 1 is a group “*—C(R 5 )═N—” or a group “*—N═C(R 5 )—” (where R 5 is a hydrogen atom or hydrocarbyl group, and “*” represents a bond that binds to R 4 ); R 4 has an m-valent hydrocarbon group having 1 to 20 carbon atoms, or is an m-valent group having 1 to 20 carbon atoms that has at least one atom selected from the group consisting of a nitrogen atom, an oxygen atom, and a sulfur atom, and in which no active hydrogen is bonded to the at least one atom (where m is an integer of 2 to 10); n is an integer of 1 to 3; and a plurality of R 1 , R 2 , R 3 , A 1 , and n are the same group or different groups from each other,

in which: R 6 , R 7 , R 10 , and R 11 are each independently a hydrocarbyl group having 1 to 20 carbon atoms; R 8 and R 9 are each independently an alkanediyl group having 1 to 20 carbon atoms; A 2 is a group represented by formula (7), a group represented by formula (8), a group represented by formula (9), or a group represented by formula (10); w and p are each independently an integer of 1 to 3; and a plurality of R 6 , R 7 , R 10 , and R 11 are the same group or different groups, respectively,

in which: R 12 , R 13 , and R 15 are each independently a hydrocarbyl group having 1 to 20 carbon atoms; R 14 and R 16 are each independently an alkanediyl group having 1 to 20 carbon atoms; q is an integer of 1 to 3; r is an integer of 0 to 2; a plurality of R 12 to R 15 and q are the same group or different groups, respectively; and “*” represents a bond that binds to the nitrogen atom in formula (6),

in which: R 19 is an alkanediyl group having 3 to 20 carbon atoms; R 19 , the nitrogen atom and the silicon atom form a ring structure of 5 or more members; R 17 and R 18 are each independently a hydrocarbyl group having 1 to 20 carbon atoms; R 20 is an alkanediyl group having 1 to 20 carbon atoms; s is 1 or 2; a plurality of R 17 and R 18 are the same group or different groups, respectively; and “*” represents a bond that binds to the nitrogen atom in formula (6),

in which: R 23 is an alkanediyl group having 1 to 20 carbon atoms; R 21 is a hydrocarbylidene group having 1 to 20 carbon atoms; R 22 is an alkanediyl group or an alkenediyl group having 1 to 20 carbon atoms; R 21 , R 22 and the two nitrogen atoms form a ring structure of 5 or more members; and “*” represents a bond that binds to the nitrogen atom in formula (6), and

in which: R 26 is a hydrocarbylene group having 1 to 20 carbon atoms; R 24 and R 25 are each independently a hydrocarbyl group having 1 to 20 carbon atoms, or R 24 and R 25 together represent a ring structure of 4 to 20 carbon atoms formed together with the nitrogen atom to which R 24 and R 25 are bonded, or R 24 and R 25 together represent a ring structure of 5 or more members formed together with the nitrogen atom shown above in formula (10) and a nitrogen atom different from the nitrogen atom shown above in formula (10) or an oxygen atom; and “*” represents a bond that binds to the nitrogen atom in formula (6).

5. The hydrogenated conjugated diene-based polymer of claim 1 , which has a molecular weight distribution measured by gel permeation chromatography (GPC) of 1.1 or more and 2.0 or less, and has a peak top molecular weight of a peak having a smallest molecular weight in the hydrogenated conjugated diene-based polymer in a range of 1.0×10 5 to 2.0×10 6 .

6. The hydrogenated conjugated diene-based polymer of claim 1 , wherein the value α is 0.88 or more and 0.97 or less.

7. A polymer composition, comprising the hydrogenated conjugated diene-based polymer of claim 1 and an inorganic filler.

8. A crosslinked body, obtained by a process comprising crosslinking the polymer composition of claim 7 .

9. A tire, wherein one or both of a tread and a sidewall are formed using the polymer composition of claim 7 .

10. The hydrogenated conjugated diene-based polymer of claim 2 , wherein the conjugated diene-based polymer chains are random copolymer chains of a conjugated diene compound and an aromatic vinyl compound.

11. The hydrogenated conjugated diene-based polymer of claim 2 , wherein the nitrogen-containing compound is at least one selected from the group consisting of a compound represented by formula (5) and a compound represented by formula (6),

in which: R 1 and R 2 are each independently a hydrocarbyl group having 1 to 20 carbon atoms; R 3 is an alkanediyl group having 1 to 20 carbon atoms; A 1 is a group “*—C(R 5 )═N—” or a group “*—N═C(R 5 )—” (where R 5 is a hydrogen atom or hydrocarbyl group, and “*” represents a bond that binds to R 4 ); R 4 has an m-valent hydrocarbon group having 1 to 20 carbon atoms, or is an m-valent group having 1 to 20 carbon atoms that has at least one atom selected from the group consisting of a nitrogen atom, an oxygen atom, and a sulfur atom, and in which no active hydrogen is bonded to the at least one atom (where m is an integer of 2 to 10); n is an integer of 1 to 3; and a plurality of R 1 , R 2 , R 3 , A 1 , and n are the same group or different groups from each other,

in which: R 6 , R 7 , R 10 , and R 11 are each independently a hydrocarbyl group having 1 to 20 carbon atoms; R 8 and R 9 are each independently an alkanediyl group having 1 to 20 carbon atoms; A 2 is a group represented by formula (7), a group represented by formula (8), a group represented by formula (9), or a group represented by formula (10); w and p are each independently an integer of 1 to 3; and a plurality of R 6 , R 7 , R 10 , and R 11 are the same group or different groups, respectively,

in which: R 12 , R 13 , and R 15 are each independently a hydrocarbyl group having 1 to 20 carbon atoms; R 14 and R 16 are each independently an alkanediyl group having 1 to 20 carbon atoms; q is an integer of 1 to 3; r is an integer of 0 to 2; a plurality of R 12 to R 15 and q are the same group or different groups, respectively; and “*” represents a bond that binds to the nitrogen atom in formula (6),

in which: R 19 is an alkanediyl group having 3 to 20 carbon atoms; R 19 , the nitrogen atom and the silicon atom form a ring structure of 5 or more members; R 17 and R 18 are each independently a hydrocarbyl group having 1 to 20 carbon atoms; R 20 is an alkanediyl group having 1 to 20 carbon atoms; s is 1 or 2; a plurality of R 17 and R 18 are the same group or different groups, respectively; and “*” represents a bond that binds to the nitrogen atom in formula (6),

in which: R 23 is an alkanediyl group having 1 to 20 carbon atoms; R 21 is a hydrocarbylidene group having 1 to 20 carbon atoms; R 22 is an alkanediyl group or an alkenediyl group having 1 to 20 carbon atoms; R 21 , R 22 and the two nitrogen atoms form a ring structure of 5 or more members; and “*” represents a bond that binds to the nitrogen atom in formula (6), and

in which: R 26 is a hydrocarbylene group having 1 to 20 carbon atoms; R 24 and R 25 are each independently a hydrocarbyl group having 1 to 20 carbon atoms, or R 24 and R 25 together represent a ring structure of 4 to 20 carbon atoms formed together with the nitrogen atom to which R 24 and R 25 are bonded, or R 24 and R 25 together represent a ring structure of 5 or more members formed together with the nitrogen atom shown above in formula (10) and a nitrogen atom different from the nitrogen atom shown above in formula (10) or an oxygen atom; and “*” represents a bond that binds to the nitrogen atom in formula (6).

12. The hydrogenated conjugated diene-based polymer of claim 3 , wherein the nitrogen-containing compound is at least one selected from the group consisting of a compound represented by formula (5) and a compound represented by formula (6),

in which: R 1 and R 2 are each independently a hydrocarbyl group having 1 to 20 carbon atoms; R 3 is an alkanediyl group having 1 to 20 carbon atoms; A 1 is a group “*—C(R 5 )═N—” or a group “*—N═C(R 5 )—” (where R 5 is a hydrogen atom or hydrocarbyl group, and “*” represents a bond that binds to R 4 ); R 4 has an m-valent hydrocarbon group having 1 to 20 carbon atoms, or is an m-valent group having 1 to 20 carbon atoms that has at least one atom selected from the group consisting of a nitrogen atom, an oxygen atom, and a sulfur atom, and in which no active hydrogen is bonded to the at least one atom (where m is an integer of 2 to 10); n is an integer of 1 to 3; and a plurality of R 1 , R 2 , R 3 , A 1 , and n are the same group or different groups from each other,

in which: R 6 , R 7 , R 10 , and R 11 are each independently a hydrocarbyl group having 1 to 20 carbon atoms; R 8 and R 9 are each independently an alkanediyl group having 1 to 20 carbon atoms; A 2 is a group represented by formula (7), a group represented by formula (8), a group represented by formula (9), or a group represented by formula (10); w and p are each independently an integer of 1 to 3; and a plurality of R 6 , R 7 , R 10 , and R 11 are the same group or different groups, respectively,

in which: R 12 , R 13 , and R 15 are each independently a hydrocarbyl group having 1 to 20 carbon atoms; R 14 and R 16 are each independently an alkanediyl group having 1 to 20 carbon atoms; q is an integer of 1 to 3; r is an integer of 0 to 2; a plurality of R 12 to R 15 and q are the same group or different groups, respectively; and “*” represents a bond that binds to the nitrogen atom in formula (6),

in which: R 19 is an alkanediyl group having 3 to 20 carbon atoms; R 19 , the nitrogen atom and the silicon atom form a ring structure of 5 or more members; R 17 and R 18 are each independently a hydrocarbyl group having 1 to 20 carbon atoms; R 20 is an alkanediyl group having 1 to 20 carbon atoms; s is 1 or 2; a plurality of R 17 and R 18 are the same group or different groups, respectively; and “*” represents a bond that binds to the nitrogen atom in formula (6),

in which: R 23 is an alkanediyl group having 1 to 20 carbon atoms; R 21 is a hydrocarbylidene group having 1 to 20 carbon atoms; R 22 is an alkanediyl group or an alkenediyl group having 1 to 20 carbon atoms; R 21 , R 22 and the two nitrogen atoms form a ring structure of 5 or more members; and “*” represents a bond that binds to the nitrogen atom in formula (6), and

in which: R 26 is a hydrocarbylene group having 1 to 20 carbon atoms; R 24 and R 25 are each independently a hydrocarbyl group having 1 to 20 carbon atoms, or R 24 and R 25 together represent a ring structure of 4 to 20 carbon atoms formed together with the nitrogen atom to which R 24 and R 25 are bonded, or R 24 and R 25 together represent a ring structure of 5 or more members formed together with the nitrogen atom shown above in formula (10) and a nitrogen atom different from the nitrogen atom shown above in formula (10) or an oxygen atom; and “*” represents a bond that binds to the nitrogen atom in formula (6).

13. The hydrogenated conjugated diene-based polymer of claim 2 , which has a molecular weight distribution measured by gel permeation chromatography (GPC) of 1.1 or more and 2.0 or less, and has a peak top molecular weight of a peak having a smallest molecular weight in the hydrogenated conjugated diene-based polymer in a range of 1.0×10 5 to 2.0×10 6 .

14. The hydrogenated conjugated diene-based polymer of claim 3 , which has a molecular weight distribution measured by gel permeation chromatography (GPC) of 1.1 or more and 2.0 or less, and has a peak top molecular weight of a peak having a smallest molecular weight in the hydrogenated conjugated diene-based polymer in a range of 1.0×10 5 to 2.0×10 6 .

15. The hydrogenated conjugated diene-based polymer of claim 4 , which has a molecular weight distribution measured by gel permeation chromatography (GPC) of 1.1 or more and 2.0 or less, and has a peak top molecular weight of a peak having a smallest molecular weight in the hydrogenated conjugated diene-based polymer in a range of 1.0×10 5 to 2.0×10 6 .

16. The hydrogenated conjugated diene-based polymer of claim 2 , wherein the value α is 0.88 or more and 0.97 or less.

17. The hydrogenated conjugated diene-based polymer of claim 3 , wherein the value α is 0.88 or more and 0.97 or less.

18. The hydrogenated conjugated diene-based polymer of claim 4 , wherein the value α is 0.88 or more and 0.97 or less.

19. The hydrogenated conjugated diene-based polymer of claim 5 , wherein the value α is 0.88 or more and 0.97 or less.

20. A polymer composition, comprising the hydrogenated conjugated diene-based polymer of claim 2 and an inorganic filler.

Assignments (3)
CHANGE OF ADDRESS Recorded Oct 3, 2024
From: ENEOS MATERIALS CORPORATION
To: ENEOS MATERIALS CORPORATION
Reel/Frame 069105/0903 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2022
From: JSR CORPORATION
To: ENEOS MATERIALS CORPORATION
Reel/Frame 059898/0936 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 13, 2021
From: ADACHI, TAKUMI; SENGA, HIROFUMI; KAIZU, MICHITAKA; KIKUCHI, TOSHIMITSU; SANO, TAKUYA
To: JSR CORPORATION
Reel/Frame 057462/0575 →
Priority Claims (1)
JP 2019-061722 · Mar 27, 2019 · national
Continuity (1)
Related Publication 20220153971A1 · May 19, 2022
References Cited (42)
US 20030100683A1 · Toyoizumi et al. · 2003 [cited by applicant]
US 20090264591A1 · Sano et al. · 2009 [cited by applicant]
US 20100152369A1 · Shibata et al. · 2010 [cited by applicant]
US 20100190885A1 · Hua et al. · 2010 [cited by applicant]
US 20110172344A1 · Yoshida et al. · 2011 [cited by applicant]
US 20110319519A1 · Sone et al. · 2011 [cited by applicant]
US 20130018151A1 · Maeda et al. · 2013 [cited by applicant]
US 20150361210A1 · Nosaka et al. · 2015 [cited by applicant]
US 20160122480A1 · Cho et al. · 2016 [cited by applicant]
US 20170204205A1 · Choi et al. · 2017 [cited by applicant]
US 20170275390A1 · Bae et al. · 2017 [cited by applicant]
US 20180201065A1 · Adachi et al. · 2018 [cited by applicant]
US 20190184747A1 · Kyo et al. · 2019 [cited by applicant]
US 20190194430A1 · Morishita et al. · 2019 [cited by applicant]
US 20200002454A1 · Lee et al. · 2020 [cited by applicant]
CN 107735412A · 2018 [cited by applicant]
EP 1245585A2 · 2002 [cited by applicant]
EP 2055737A1 · 2009 [cited by applicant]
EP 2213477A1 · 2010 [cited by applicant]
EP 2338919A1 · 2011 [cited by applicant]
EP 2407507A1 · 2012 [cited by applicant]
EP 3225636A1 · 2017 [cited by applicant]
EP 3594251A1 · 2020 [cited by applicant]
JP 634841B2 · 1988 [cited by applicant]
JP 137970B2 · 1989 [cited by applicant]
JP 11349632A · 1999 [cited by applicant]
JP 2004168904A · 2004 [cited by applicant]
WO WO2008123164A1 · 2008 [cited by applicant]
WO WO2014133097A1 · 2014 [cited by applicant]
WO WO2017014283A1 · 2017 [cited by applicant]
WO WO2017086208A1 · 2017 [cited by applicant]
WO WO2017221943A1 · 2017 [cited by applicant]
WO WO2018034195A1 · 2018 [cited by applicant]
WO WO2018128291A1 · 2018 [cited by applicant]
WO WO2018164053A1 · 2018 [cited by applicant]
Combined Taiwanese Office Action and Search Report issued Sep. 7, 2023, in corresponding Taiwanese Patent Application No. 109110572 (with English Translation), 8 pages. [cited by applicant]
Extended European Search Report issued Apr. 25, 2022 in European Patent Application No. 20776806.0, 7 pages. [cited by applicant]
Combined Chinese Office Action and Search Report issued Oct. 9, 2022 in Chinese Patent Application No. 202080011971.X (with unedited computer generated English Translation), 22 pages. [cited by applicant]
International Search Report issued on Jun. 23, 2020 in PCT/JP2020/014380 filed Mar. 27, 2020, 3 pages. [cited by applicant]
Japanese Office Action issued Dec. 5, 2023 in Japanese Application 2021-509689, (with unedited computer-generated English translation), 8 pages. [cited by applicant]
Japanese Office Action issued May 28, 2024 in Japanese Patent Application No. 2021-509689 (with unedited computer-generated English translation), 6 pages. [cited by applicant]
Japanese Office Action issued Sep. 3, 2024 in Japanese Patent Application No. 2021-509689, (with unedited, machine-generated English translation), 6 pages. [cited by applicant]