Safety washer for improved control of bolt tension and high antiloosening effect
The present invention relates to a washer having a having central hole, a bolt under head engaging surface (under head surface) and a bearing engaging surface (bearing surface) with a serration on both surfaces, wherein the serration on the bolt under head engaging surface comprises a saw tooth structure, the edges of the saw tooth structure in top view of the bolt under head engaging surface of the washer have a boomerang-like shape, the bolt under head engaging surface has a chamfer on its inner periphery, the serration on the bearing engaging surface comprises a plurality of teeth which in top view of the bolt under head engaging surface run in the direction from the inner to the outer circumference of the washer surface and which are inclined with regard to radially extending straight lines originating from the washer center, and the top sections of the edges of both the teeth and the saw tooth structure in cross-sectional view of the serrations are rounded.
1. Washer having a having central hole, a bolt under head engaging surface and a bearing engaging surface with a serration on both surfaces, wherein
the serration on the bolt under head engaging surface comprises a saw tooth structure,
the edges of the saw tooth structure in top view of the bolt under head engaging surface of the washer have a boomerang shape with the tip of the boomerangs pointing into the untightening direction of the washer,
the serration on the bearing engaging surface comprises a plurality of teeth which in top view of the bearing engaging surface run in the direction from the inner to the outer circumference of the bearing engaging surface and which are inclined with regard to radially extending straight lines originating from the washer center so that the ends of the teeth close to the inner circumference of the washer point into the tightening direction, and
the top sections of both the teeth and the saw teeth in cross-sectional view of the serrations are rounded.
2. Washer according to claim 1 wherein the bolt under head engaging surface has a chamfer on its inner periphery.
3. Washer according to claim 1 wherein the saw teeth of the saw teeth structure are directly adjacent to each other so that there is no planar section of the bolt under head engaging surface between the saw teeth.
4. Washer according to claim 1 wherein the angle between the flatter flank of the saw teeth and the plane perpendicular to the bolt under head engaging surface going through the highest extension of the saw teeth is from 2 to 20°.
5. Washer according to claim 1 wherein the angle between the steep flank of the saw teeth and the plane perpendicular to the bolt under head engaging surface going through the highest extension of the saw teeth is from 55 to 75°.
6. Washer according to claim 1 wherein the height of the saw teeth is from 0.10 to 0.25 mm.
7. Washer according to claim 1 wherein the serration on the bolt under head engaging surface of the washer comprises between 0.8 and 1.2 saw teeth per mm of inner circumference of the washer.
8. Washer according to claim 1 wherein the two straight end sections of the boomerang shaped edges of the saw teeth structure enclose an angle from 100 to 170°.
9. Washer according to claim 1 wherein the angle of inclination defined as being the angle between radially extending straight lines originating from the washer center and the teeth in top view of the bearing engaging surface is from 40 to 80°.
10. Washer according to claim 4 wherein the teeth have straight shape in top view of the bearing engaging surface.
11. Washer according to claim 1 wherein the teeth are constructed so that the teeth at a position which is offset by an amount of 0.2 to 0.3 of the outer washer diameter from a straight line radially extending through the washer center is parallel to said straight line.
12. Washer according to claim 1 wherein the teeth are designed so that they have a symmetrical shape with regard to the direction perpendicular to the washer plane in cross-sectional view of the teeth.
13. Washer according to claim 1 wherein the height of the teeth is from 0.10 to 0.25 mm.
14. Washer according to claim 1 wherein the angle between the flanks of the teeth in cross-sectional view of the teeth and the washer plane is from 35 to 65°.
15. Washer according to claim 1 wherein the rounded section makes up 30% to 70% of the total height of the teeth.