Weldable connecting element for connecting or joining thermoplastic line elements, and a welding assembly and a method for producing a welded connection
View Patent ↗The invention relates to a weldable connecting element 2 for connecting or joining thermo-plastic line elements 3 . The connecting element 2 comprises: a thermoplastic body 4; at least one heating element 6 , which is embedded in the body 4 , wherein the heating element 6 serves to generate heat in a welding area 5 for welding the body 4 to the at least one line element 3 . Furthermore, a joining control 12 is provided, which is configured to prohibit the welding operation and/or to interrupt the welding operation if the body 4 and the line element 3 are not joined correctly.
1. A weldable connecting element for connecting or joining thermoplastic line elements, comprising:
a thermoplastic body;
at least one heating element, which is embedded in the body, wherein the heating element serves to generate heat in a welding area for welding the body to the at least one line element; and,
a joining control configured to prohibit the start of the welding operation and/or to interrupt the welding operation if the body is not correctly joined with the line element;
wherein the heating element is configured in the form of a resistance heating wire; and
wherein the joining control comprises an interruption in the resistance heating wire.
2. The connecting element according to claim 1 , wherein the joining control further comprises a bridging element configured in the form of an electrically conductive spring element for closing the interruption, wherein the bridging element is arranged in the body such that the interruption is closed when the line element is correctly joined with the connecting element.
3. The connecting element according to claim 2 , wherein a stop is formed in the body, wherein the stop serves as an insertion limit for the line element, wherein the electrically conductive spring element is arranged in the stop.
4. The connecting element according to claim 2 , wherein the electrically conductive spring element arranged at an inner jacket surface of the welding area and acts in the radial direction.
5. The connecting element according to claim 1 , wherein at least one shaped element is formed on the body and serves to accommodate a sensor of the joining control.
6. The connecting element according to claim 5 , wherein the at least one shaped element comprises a recess.
7. The connecting element according to claim 1 ,
wherein the joining control further comprises a bridging element is for closing the interruption formed by a conductive material strip, which can be applied on the line element; and
wherein the bridging element is arranged in the body such that the interruption is closed when the line element is correctly joined with the connecting element.
8. The connecting element according to claim 7 , wherein a stop is formed in the body, which stop serves as an insertion limit for the line element and has a first contact and a second contact offset in the circumferential direction, and the material strip can be applied on the front side of the line element and serves to electrically connect the first contact to the second contact.
9. The connecting element according to claim 1 , wherein at least two shaped elements, which are axially spaced apart from one another, are formed on the body, each of which serves to accommodate a sensor of the joining control.
10. A welding assembly comprising:
at least one thermoplastic line element;
a connecting element, which has a thermoplastic body, wherein a heating element is embedded in the body, which serves to generate heat in a welding area for welding the body to the at least one line element;
a welding device for welding the connecting element to the at least one thermo-plastic line element; and
a joining control configured to prohibit the start of the welding operation and/or to interrupt the welding operation if the body is not correctly joined with the line element ( 3 );
wherein the joining control comprises a sensor and a sensor counter-element, wherein the sensor counter-element is arranged or can be arranged on the line element.
11. The welding assembly according to claim 10 ,
wherein the sensor is arranged or can be arranged on the body of the connecting element; ( 2 ), and
wherein the sensor can be coupled to the welding device, and the welding device is configured to start and/or to carry out the welding operation dependent on a correct position of the sensor counter-element relative to the sensor.
12. The welding assembly according to claim 11 , wherein the sensor is configured in the form of an RFID module, and wherein the sensor counter-element is configured in the form of an RFID tag.
13. The welding assembly according to claim 11 , wherein the sensor is configured in the form of a Hall sensor, and wherein the sensor counter-element is configured in the form of a magnet element.
14. The welding assembly according to claim 11 , wherein the sensor is configured in the form of an optical sensor, and wherein the sensor counter-element is configured in the form of a reflector.
15. The welding assembly according to claim 10 , wherein the sensor comprises an ultrasonic sensor.
16. The connecting element according to claim 15 , wherein the ultrasonic sensor is coupled to the welding device.
17. The welding assembly according to claim 10 , wherein a joining device is formed, which serves to position the at least one line element relative to the connecting element, and wherein the sensor is arranged or can be arranged on the joining device, wherein the sensor can be coupled to the welding device, and the welding device is configured to start and/or to carry out the welding operation dependent on a correct positioning of the sensor counter-element relative to the sensor.
18. The welding assembly according to claim 10 , wherein at least one shaped element is formed on the body to accommodate the sensor.
19. The welding assembly according to claim 10 , wherein the joining control comprises at least two sensors, wherein at least two shaped elements are axially spaced apart from one another and are formed on the body, each shaped element of the at least two shaped elements accommodating a respective sensor of the at least two sensors.
20. A method for connecting or joining thermoplastic line elements with a connecting element, comprising the method steps:
providing the at least one thermoplastic line element;
providing the connecting element, which comprises a thermoplastic body, wherein a heating element configured in the form of a resistance heating wire is embedded in the body to generate heat in a welding area for welding the body to the at least one line element;
joining the connecting element with the at least one thermoplastic line element;
providing a welding device connected to the heating element for welding the connecting element to the at least one thermoplastic line element, wherein the welding device is coupled to a sensor of a joining control, wherein a correct connection of the connecting element and the line element is retrieved by the welding device using the sensor before a start of a welding operation and/or during the welding operation;
welding the connecting element to the at least one thermoplastic line element by generating heat in the welding area using the welding device;
wherein the joining control establishes a connection in an interruption of the resistance heating wire if the line element is correctly joined with the connecting element;
wherein the welding device detects an interruption of the resistance heating wire and issues an error message; and
wherein the welding operation is started or resumed only if the correct connection between the body and the at least one thermoplastic line element is determined by the joining control.
21. A welding assembly comprising:
at least one thermoplastic line element;
a connecting element, which has a thermoplastic body, wherein a heating element is embedded in the body, which serves to generate heat in a welding area for welding the body to the at least one line element;
a welding device for welding the connecting element to the at least one thermo-plastic line element; and
a joining control configured to prohibit the start of the welding operation and/or to interrupt the welding operation if the body is not correctly joined with the line element;
wherein the joining control comprises a sensor coupled to the welding device; and
wherein the correct connection of the connecting element and the line element is retrieved by the welding device using the sensor before the start of the welding operation and/or during the welding operation.